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ARTIFEX PERIPHERAL WHEELS

  • Outer Diameter 100 mm
  • SERIES 2012905, ARTIFEX PERIPHERAL WHEELS
Outer Diameter
100 mm

Face Diameter
20 mm

Inner Diameter
25 mm

Grit
46

Quality
SC-WP - Soft
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ARTIFEX POLISHING BLOCKS

  • SERIES 2012635, ARTIFEX POLISHING BLOCKS
  • Width 50 mm
ARTIFEX POLISHING BLOCKS
Length
80 mm

Width
50 mm

Height
20 mm

Grit
46

Quality
SC-MP Block - Soft
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SILICON CARBIDE FILAMENT

  • SERIES 0707000, SILICON CARBIDE FILAMENT, END BRUSH
  • Diameter 1/2
1-18" Trim, 2-34" Overall Length, 14" Shank
Diameter
12 "

Fil. Dia.Grit
.04080

MSFS
10, 000

Trim Height
1-18 "

Overall Length
2-34 "

Shank Size
14 "

Material
Silicon Carbide
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End Brushes

  • Diameter 1/2 "
  • ITEM 0707000
  • Fil. Dia./Grit .040/80
Filament Types Available Include:
Silicon Carbide
Ceramic
Aluminum Oxide
Diamond

Definition of MSFS- Refers to Maximun Safe Free Speed.

ANSI B165.1 It is the speed at which a product is rated to safely run when not under a load.

Silicon Carbide Filament

larger image
1-18" Trim, 2-34" Overall Length, 14" Shank

Applications include CNC, in-machine and robotic deburring, as well as hand-held power tool deburring.

Filament Types Available Include:
Silicon Carbide
Ceramic
Aluminum O
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Wet Dust Collectors

  • SERIES WX-1200, WX-SERIES 3.0 HORSEPOWER
  • Inlet Collar Diameter 6 in
The stainless steel wet dust collector excels at capturing combustiblehazardous dust from your plant air. The blower draws air through DiversiTech's proprietary water-tree baffle design, creating a cascading water effect that removes particles as small as 3 micron from the airstream. Dust is filtered through contact with water droplets and contained in the bottom of the collector for safe removal at necessary maintenance intervals. Water levels are automatically controlled with valves and sensors, including interlock functions to meet NFPA and OSHA codes.
Inlet Collar Diameter
6 in

Footprint Length (b)
34 in

Footprint Height (C)
86 in

Footprint Width (d)
32 in

Net Weight
395 lb

Thread Type (Water Supply)
National Pipe Thread (NPT)

Water Supply Pipe Size
14 in

Thread Type (Water Drain)
National Pipe Thread (NPT)

Water Drain Pipe Size
34 in

Note for Water Supply and Water Drain
Water Level is marked on each unit.

Gross Weight - Per Palette
500 lb
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DEBURRING SYSTEM FOR MACHINED PART

  • Size 4' x 4
This custom deburring system is compact at 4' x 4' foot print per customers requirements.
Allen Bradley controller with ethernet communication.
Touch screen input and display.
200+ Unique part number program storage.
Dust collection system suggested
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PLANETARY HEAD (TRI-TEN) DEBURRING

  • Size 75 sq. in. with three, 6"
The Abtex Three-Brush Planetary (Tri-Ten) Head deburring machine has been designed to produce optimal brushing action in through-feed applications. Three, 10" disc deburring brushes offer 207 sq. in. total of abrasive surface area, compared to 151 sq. in. with six, 6" brushes or 75 sq. in. with three, 6" brushes. Further, independent variable speed drives allow for job-to-job fine tuning of the rotary head-to-individual brush speed ratio by the system operator.
We also have incorporated a unique, operator-friendly way to change out the deburring brushes on this deburring equipment. There is no threaded bolt or nut retaining the brush from underneath. Instead, the operator simply turns a horizontally located set screw to release or capture the brush via a "knob-headed" retaining pin. This eliminates the need for a spindle lock since the brush and center retaining pin need only be held up in their mounting position during installation and removal.

The Abtex Tri-Ten Deburring System design is the result of extensive lab work and more than 34 years of machine building and brush application experience. Our approach with all equipment is to make deburring machines that are simple in their design, but robust in their construction. The result is overbuilt equipment that performs reliably and effectively over the long term.
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Flexible Honing Tool

  • SERIES 0300600, SILICON CARBIDE GRIT - FLEX-HONE® FLEXIBLE HONING TOOL, END BRUSH
  • Diameter 5.0 mm .197 "
FLEXIBLE HONING TOOL, END BRUSHES
Diameter
5.0 mm
.197 "

Grit
80

Grit Material
Silicon Carbide
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AUTOMATIC END DEBURRING SYSTEM

  • Size 12" or 14
Pressing two palm buttons activates the clamping mechanism and table travel.
Automatic clam shell hood provides added safety and additional dust control.
One 12" or 14" Abtex disc brush is driven by a 2 HP motor and variable speed drive.
Table accommodates extrusions measuring 4" to 46" in length. (Custom clamping available for lengths less than 4".)
3 to 4 cycles per minute. 14" wide table can offer multiple part loadingcycle.
Dust collection unit: WX-1200.
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Profile End Preparation System

Low cost, compact Just 24" wide, 24" long and 48" high.
Operator clamps sample part in place and manually feeds part across abrasive filament disc brush face.
2 HP, 1750 RPM electric motor reverses direction when part carrier contacts limit switch.
Removes burrs quickly and completely regardless of work piece geometry.
Lateral surface finish not affected.
Dust collection unit: C3-800
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ROTARY INDEXING DEBURRING MACHINES

  • parts 360
For high volume, multiple surface finishing in flexible machining systems.
Each system combines an indexing turntable with motor stations, fixturing options and on-board tooling options designed for each customers application.
The pictured unit has a proven process rate of 360 parts per hour.
Feeds, speeds, automatic brush-wear compensation and tooling change alarm signals fully programmable.
Dust collection system recommended
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FLOW-THROUGH SYSTEM

  • Size 12" or 14
Accommodates extrusions from 3" to 108" in length.
Four 12" or 14" Abtex fiber abrasive disc brushes are each driven by a 3 HP, 1200 RPM brush motor.
Variable speed frequency drive.
Variable speed conveyor at a maximum speed of 6"sec.
Up to 900 partshr.
Dust collection unit WX-3000.
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DEBURRING SYSTEM FOR POWDER METAL

  • Size 2
This Part required deburring of 2 surfaces, one flat and one counterbored. So Abtex designed a machine to smooth the flat surface, then the counterbore.
The entire process takes about 9 sec per part.
A 6 inch brush thoughtly deburrs the flat surface.
Then a 2" brush smooths and cleans the counterbore while clamped.
Dust collection system suggested
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DOUBLE END TUBE DEBURRING SYSTEM

  • Size 8
Deburrs tubes 2.95" to 14" long with diameters of 38" to 1-14."
Four 8" Abtex fiber abrasive disc brushes are each driven by a 1 HP motor.
Hopper loading.
Variable speed conveyor. 0-10"sec.
Up to 6, 000 tubeshr.
Dust collection unit WX-3000.
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MACHINE DEBURRING SYSTEM

  • ITEM 0630000
  • Diameter 3 "
  • Fil. Dia./Grit .040/80
Take advantage of available in-machine capacity to reduce downtime and eliminate the extra handling needed to move parts to separate deburring center. Integrate deburring into your system using Abtex abrasive filament technology. Our engineers will evaluate your application and recommend the most appropriate brush configuration, mounting system and operating parameters.
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ADAPTERS FOR COPPER CENTERS

  • SERIES 0108100, PLASTIC ADAPTERS FOR COPPER CENTERS
PLASTIC ADAPTERS FOR COPPER CENTERS

Fixed Arbor Hole size
12 "

Adapter Arbor Hole size
38 "

Material
Plastic
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DISC BRUSH DRIVE ARBOR

  • SERIES 0583500, DISC BRUSH DRIVE ARBOR WITH RETAINING NUT
  • Shaft Diameter 1 "
For Brush O.D.
3 "
4 "

Shaft Diameter
1 "

Shaft Length
1-34 "
1-78 "

Drive Pins
14" at 180 on 1.25 BC
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TUBE TYPE BRUSHING TOOLS

  • Diameter 030
  • SERIES 0800000, MINIATURE PRECISION, MICROABRASIVE - 1000 GRIT SILICATE, TUBE TYPE BRUSHING TOOL
Diameter
.030 "

Brush Length
12 "

Overall Length
4 "

Stem Diameter
.015 "

For Hole Diameter (Decimal)
.031 "

For Hole Diameter (Fraction)
132 "

Grit
1000

Grit Material
Silicate
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COMPOSITE HUB RADIAL WHEELS

  • SERIES 0110701, SILICON CARBIDE FILAMENT, COMPOSITE HUB RADIAL WHEEL
  • Diameter 6
Diameter
6 "

Trim Height
1-12 "

Face Diameter
12 "

Inner Diameter
2 "

Fil. Dia.Grit
.04080

MSFS
3, 600

Material
Silicon Carbide
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COPPER CENTER RADIAL WHEELS

  • SERIES 0100300, ABTEX SMALL DIAMETER COPPER CENTER RADIAL WHEEL
  • Diameter 1
Diameter
1 "

Fil. Dia.Grit
.018600

Arbor Hole
38 "

Trim Length
18 "

MSFS
10, 000

Filament Material
Aluminum Oxide
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DRIVE ARBOR

  • SERIES 0107500, DRIVE ARBOR
  • Arbor Diameter 1/2
Arbor Diameter
12 "

Stem Diameter
14 "

Stem Length
34 "

Shaft Length
34 "

Maximum Diameter
4 "

Number of Brushes
1
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DEBURRING SYSTEM FOR SPECIFIC FINE BLANKED PARTS

  • Size 254mm
This system is capable of deburring both sides of a fine blanked part in a single pass using 2- planetary heads
Three 254mm, application-specific abrasive filament brushes on both heads eliminate burrs and provide the specified edge radius.

The machine can be either bulk fed (operator or robot) or fed directly by the upstream press.

The system also communicates with the upstream press, centralized coolant system and downstream conveyors to ensure safe, efficient and effective part processing.
Coolant is liberally applied during the deburring operation to ensure part cleanliness and extend media life.
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FLAT PART PREPARATION SYSTEM

Uses 4 10" nylon abrasive filament brushes two up and two down.
The system is capable of deburring both sides of the flat part in a single pass.
A magnetic conveyor transports parts under the brushing heads, which deburrs the top surface.
A second magnetized conveyor draws the up the part and transports it across a second, inverted brushing station, which deburrs the bottom surface.
Parts pass under a rince and air knife before exisitng.
This system is equipped with mist collection system and coolant filtration system, which includes a magnectic separator to capture fine metallic particle.
A paper bed filter provides final filtration.
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DEBURRING SYSTEM FOR GREEN POWDER METAL

  • SERIES GP-2
It protects your design -- removes only burrs, preserving base material; maintains each parts unique geometry.
It saves money -- deburrs top and bottom of each part in a single pass, providing you the lowest per-piece deburring cost.
It increases efficiency -- deburrs green parts while theyre still inexpensive to work with.
It meets your exact need brushes are easily customized for your specific parts.
It keeps up with your press and communicates both upstream and down.
Its ruggedly built for 247 use.
Its portable built on casters for easy movement around your shop floor
It adapts to your individual lines easily cranks up or down up to 10 inches for perfect interface with existing equipment.
Abtex designers are available to configure a solution for your specific needs.
Dust collection system suggested
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GEAR DEBURRING SYSTEM

The manufacturing process leaves burrs in two different places on a critical, flat area about the size of a nickel, near the spline and on the gear teeth themselves.

Each V-shaped tooth needs to be deburred on all surfaces. Burrs in any of these areas would create expensive waste or worse, costly operational problerns.

Each gear would need to be flipped in the machine so the deburring brushes could do thier work- reaching every surface to be deburred.
The final challenge is to maintain high levels of productivity, each part would beed ot be completely deburred in 6 seconds or less.
Parts are loaded into the machine and the nickel-size flat surfacenear the spline is deburred.
The part is then flipped to present the outer-diameter teeth to the deburring brush.
The brush moves in a counter-rotation while the part spins. This allows the teeth to be completely deburred top and bottom and all facing surfaces simultaneously.
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CUSTOM GEAR DEBURRING SYSTEM

The manufacturing process leaves burrs in two different places on a critical, flat area about the size of a nickel, near the spline and on the gear teeth themselves.

Each V-shaped tooth needs to be deburred on all surfaces. Burrs in any of these areas would create expensive waste or worse, costly operational problerns.

Each gear would need to be flipped in the machine so the deburring brushes could do thier work- reaching every surface to be deburred.
The final challenge is to maintain high levels of productivity, each part would beed ot be completely deburred in 6 seconds or less.
Parts are loaded into the machine and the nickel-size flat surfacenear the spline is deburred.
The part is then flipped to present the outer-diameter teeth to the deburring brush.
The brush moves in a counter-rotation while the part spins. This allows the teeth to be completely deburred top and bottom and all facing surfaces simultaneously.
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BACK-UP PLATES

  • SERIES 05872-LH00, BACK-UP PLATES
  • Plate Diameter 12 "
For mounting 12", 14" and 16" disc brushes. Fits keyed motor shafts. All have 78"-14 threads.
Plate Diameter
12 "

For Brush Diameter
12 "
14 "

Thread Direction
L.H.

For Shaft Diameter
78 "

Thread size
78"-14
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Retaining Nuts

  • SERIES 05842-LH00, RETAINING NUTS
For securing 12", 14" and 16" disc brushes to back-up plates
Thread Direction
L.H.

Thread size
78"-14

For Brush Diameter
12 "
14 "
16 "
Compatible With
05872-LH00, Back-Up Plates
05873-LH00, Back-Up Plates
05874-LH00, Back-Up Plates
05875-LH00, Back-Up Plates
05876-LH00, Back-Up Plates
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HEAVY DUTY ALUMINUM SIDE PLATE ADAPTERS

  • SERIES 0140101, COMPOSITE HUB RADIAL WHEELS
  • Wheel Diameter 6 " 8
HEAVY DUTY ALUMINUM SIDE PLATE ADAPTERS
Arbor Hole
12 "

Brush Inner Diameter
2 "

Wheel Diameter
6 "
8 "

Material
Aluminum
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ROBOTIC DEBURRING Systems

Abtex Corporation, a leader in the manufacture of deburring technology systems, has expanded its capabilities to include robotic deburring systems. Abtex custom designs, engineers and integrates each system for customer applications. As the photo shows, a maneuverable arm moves workpieces to allow the deburring of multiple surfaces in a single operation. The system in the photo also allows the robot to service several tools. After deburring with the Abtex abrasive filament radial wheel brush, the robot arm will move the workpiece to the Artifex soft polishing wheel for finishing.
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TRI-TEN TWO-SIDE FLOW-THROUGH SYSTEM

This system is capable of deburring both sides of a flat part in a single pass without flipping it.
A magnetic conveyor transports parts under the first planetary head, which deburrs the top surface.
A second magnetized conveyor draws up the part and transports it across a second, inverted planetary head, which deburrs the bottom surface.
A third conveyor passes the part into a degausser that demagnetizes it.
The system can be expanded to include application-specific auxiliary equipment.
Alternative part fixturing methods can be designed for non-ferrous parts.
The system can be designed with multiple planetary heads in-line for extra brushing time to completely deburr parts without sacrificing conveyor speed.
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  • (Abtex Corporation)
  • Dresden, NY 14441-0188 map, United States
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