Our Products #5216408

Anode & Cathode power connections for EV battery, AWG 10 Hi-flex cable attachment to 0.005 foilCalibrated overpressure relief vents Protective shielding for power connectionsMain power connection lugs Battery monitoring circuitry and connectionsInter-battery series connections

Insert molding or post insertion of terminalsSMT Headers Connectors High speed terminal stitchingCompliant pin and IDC terminal Tape & reel packagingPower or signal terminal connectionsRound or flatsquare terminals

Precision Tsugami dual-spindle Swiss Turning centersFully Automated workcells equipped with synchronous parts wash & dry "Lights out production capabilityClosed loop dimensional & functional verification and auto-adjust Bar-Feed material supply capabilitySteel, Aluminum, Brass and Copper

Switch substrates and electro-mechanical actuator lead-framesFull range of plating options including selective High speed Stamping 30T 75T 100T In-house design and build of progressive diesHigh precision integrated presses support synchronous automated insert molding

Specializing in high precision relay, switch & connector components18 Nissei JSW Servo-electric molding machines (40 to 200 Tonnes) Robotic parts extraction and cavity separationClosed loop SPC via RJG cavity pressure monitoring Highly expert at processing of engineering polymersCentral resin delivery

Vertically integrated component production Hybrid production approach employing manual and automatic assembly as appropriate Full assembly and test capabilities

Tooling lead times 4 to 8 weeksP-20 tool steels permit easy and cost effective adjustments Tooling capable of supporting DV and pre-production requirementsIn-house wire cut provides timely and economical trace lead-frame development Full Design support for production intentRapid Prototype: 3D Printing SLA SLS FD

In-house design and build of tooling and and workcentersVery tight wall thickness tolerance capability (+- .005mm) 5 million impacts year production supporting Ultrasonic Park-Assist Sensor membranesBarrel cleaning line for lubrication removal Cost effective production option for small Aluminum heat sinks

Automotive switch, relay & actuator applications 100% automated synchronous testing (hi-pot, continuity, vision)Fully automated cells with synchronous production of metal grids Proprietary technologies for in-mold broaching and hold pin retraction to achieve fully hermetic enclosure