Aichi Forge USA, Inc.

United States

• diameter2" to 20
• weight1.3kg

We have mechanical press lines ranging from 1600 metrics tons to 8000 metrics tons to custom forge components. We have the capability to produce forged steering knuckles from a wide variety of materials including: Carbon Steel Alloy Steel Micro-Alloy Steel Vacuum Arc Remelt Steel We ensure high quality chassis components for our products and this is indicated by our ISO 9002 certifications. Chassis components, produced using our custom forging process, are used in a wide range of applications including: Passenger cars and light trucks Medium and heavy duty trucks Military Mining and oil fields Off-Highway (Agricultural, Construction, Marine, Industrial)

Crankshafts offered forged in-line or twisted with geometric or mass center-balanced Crankshafts forged from 222mm16.5kg up to 965mm364kg Powder metal connecting rods sinter forged up to 226mm700gms Other typical parts include camshafts, steel connecting rods and other misc. engine components Material Types: Carbon Steel Alloy Steel Micro-Alloy Steel Vacuum Arc Remelt Steel Powdered Metal We have seven mechanical press lines from 1600 metric tons to 8000 metric tons that enable us to manufacture crankshafts with sizes ranging from 2 inches to 20 inches in diameter. We also provide a host of value added services to help you in your crankshaft manufacturing needs including: In-house design services with complete CADCAM capabilities In-house tool and die design manufacturing services Finishing services Inspection services All our products are subjected to stringent quality and inspection procedures. We also use non-destructive inspection services such as Magnetic Particle Inspection to examine the surfaces and sub-surfaces of our finished products.

Drivetrain Component Equipment Capability Aichi Forge produces drivetrain components utilizing equipment capabilities of seven mechnical forging press lines with Solid State induction heating equipment. Tool and Die Capability Aichi Forge has In-House Tooling Manufacturing capabilities as well as CNC Milling Machines, CNC EDM Units, and CNC Vertical lathes. >> Click here to learn more about our In-House Die Manufacturing Capabilities Materials Drivetrain components can be manufactured using Carbon Steel, Alloy Steel, Micro-Alloy Steel, and Vacuum Arc Remelt Steel. Value Added Services Metallurgical Laboratory Electrocoating Heat Treating Shot Blast Cleaning Runout and Flatness Inspections Engineering Design CADCAM Capabilities In-house Tooling Design Technical Support Services Markets Served Medium and Heavy Truck Quality Assurance Our quality inspection procedures ensure that all ring gears conform to the tight tolerance levels specified. Coordinate Measuring Machine Computer Based SPC Programs Specialized Gauging Capabilities ISO 14001 & TS 16949 Certified Production and Audit Magnetic Particle Inspection Equipment

Aichi Forge USA, Inc. operates three fully automated sinter forging lines exclusively for one of our OEM automotive partners to produce high strength, net-shape, balanced connecting rods for V6 and V8 engine applications that require minimal machining effort.

• Weight3lb.

erview Highly flexible production processes across a broad range of equipment sizes Mechanical presses ranging in size from 1600 tons to 8000 tons Design and forge symmetrical as well as asymmetrical shapes with emphasis on optimizing material yields Streamlined material flow from die design to final inspection Well trained, experienced non-union team members Equipment Capability 8000T Mechanical Pressline (3) 6000T Mechanical Pressline (2) 4000T Mechanical Pressline (1) 3000T Mechancial Pressline (2) 2500T Mechanical Pressline (1) 1600T Mechanical Pressline (1) Solid state induction heating equipment on all lines Pre-form equipment Crankshaft twisting capabilities Materials Carbon Steel Alloy Steel Micro-Alloy Steel Vacuum Arc Remelt Steel