Atlas Manufacturing

United States

At Atlas Manufacturing, we utilize Trumpf and Amada punch systems providing the most competitive Sheet Metal Stamping services on the market. We offer a variety of services tailored to the needs of our diverse customers, including Sheet Metal Stamping and CNC Punching Services. At Atlas, we have over 55 years of experience in the business with high-end technology and skilled staff of employees. With our best-in-class equipment, Atlas offers the highest quality and fastest automated punching services available in the marketplace today. Our fully automated Trumpf 5000S12 is one of the newest and most efficient pieces of equipment available for sheet metal stamping and punch press services. This punch, combined with a 39 Shelf Stopa Material Tower and a Tool Master Linear Tool Changer, SheetMaster, SortMaster and Gripmaster ensures unparalleled efficiency, quality, and turnaround time through unattended lights-out operation. Our other punching systems offer proto to mid-size production with intermediate automation in addition to skeleton free part sorting. At Atlas, we stand out from our competitors by also offering wheel technology. We automatically deburr parts before removal, perform rolling offsets and ribs to stiffen the material, and form hinges and special features. Our goal is to provide you with the lowest cost, high tolerance punched parts by using our sheet metal stamping capabilities. Our Sheet Metal Stamping, CNC Punching Services, and Punch Press Services can accommodate any punching application necessary. We customize the punching specifications and tooling to fit your application needs. At Atlas, we strive to give our customers uncompromised quality product.• Stamped and formed register drawer fronts for thousands of locations worldwide. • Our team punched the hinges and formed the metal for order taking and food prep monitor enclosures for a large pizza franchise chain. • With our sheet metal stamping capabilities, we offer quick turnaround time and high-quality end-product. At Atlas, our goal is to produce the highest quality products and to service our customers so your needs are exceeded. We stand by our promise to provide exceptional final sheet metal stamping products that fit your application requirements. For more information on sheet metal stamping projects, email us at sales@atlasmfg.com

Atlas was contacted by a company that provides refrigeration equipment to the food service industry to assist them with solving their manufacturing bottlenecks. The company had just been awarded a large roll out of freezers for a large prominent fast food chain and would not be able to handle the manufacturing requirements under their roof in the amount of time required. The Atlas team assessed the opportunity and offered a turnkey solution that would alleviate over 80 hours a week from the customer’s manufacturing schedule at a competitive cost. The plan entailed developing a complete manufacturing cell at the Atlas facility in Chippewa Falls, WI. The cell mimicked that of the customers with punching, welding, grinding, foam insulation and assembly all in a captive cell creating #4 stainless steel assemblies ready for installation. Daily KanBan deliveries satisfied the demand with zero defects. The Atlas team was up and running within 30 days of receiving the commitment from the customer and continues to provide and manage inventory at the customers facility on a daily basis.

A prominent store fixture company sought design and finishing guidance from Atlas. The end product was to be utilized in a major big box electronics store and rolled out nationwide. Appearance and cost were critical elements of the request. Atlas suggested changing the fabrication method from a tubular weldment to a sheet metal and tube hybrid design. By working with the customer and understanding their needs, 32 inches of weld was eliminated from the manufacturing process reducing cost and improving the finish. A threaded feature was added to the leg posts which eliminated loose hardware and improved assembly for the installer. These changes greatly reduced cost and improved the aesthetics of the end product.

At Atlas Manufacturing, we take pride in our sheet metal forming processes. We make superior parts and products with our best-in-class equipment and knowledgeable employees to meet and exceed your manufacturing needs. Taking a two dimensional flat blank into a three dimensional shape is a craft, even with the most sophisticated bending machine tools. We are Atlas and we shape the metal behind your brand. Our team executes broad product deployment from cad models or detailed design documents. We are vertically integrated providing everything from when a flat blank of material arrives from the material service center all the way through metal forming, welding, powder coating and assembly. We take great pride in completing our projects with efficiency and effectiveness. At Atlas, we have the passion, history and experience with sheet metal forming, press brake forming and panel bending that our clients rely on us for. Our employees are focused on responsiveness and engineering from concept all the way through production. At Atlas, our highly skilled employees are complimented by our superior equipment capacities. Our Trumpf punching capabilities offer active die, brush table automation for scratch free part production and 24 x7 unattended production for large volume. Our panel bending capabilities are just as effective. Our panel bender operates at 5x the speed of conventional press brake forming and allows unique curved surface bending.Shown above is a retail display which was designed and executed in record time. Produced 540 complete painted fixtures, shipped to customer & installed in store within 8 days. Sheet metal forming processes were used to perfect this product in a quick and efficient manner. Atlas is an industry leader in sheet metal forming, press brake forming and panel bending for custom products that surpass your manufacturing needs. We are the preferred manufacturing partner for many permanent fixture producers by using our sheet metal forming capabilities and are your one-stop-shop for shaping the metal behind your brand. Below is a list of the materials and drawing formats we use for our sheet metal forming projects: Materials Used: • Steel • Prepaint • Galvanized Steel • Galvanneal • Hot & Cold Rolled Steel • Aluminum • Stainless Steel, 2B, #4 finish Preferred Drawing Formats: • SolidWorks • ProEngineer • STEP • IGES

Atlas was approached by a large HPC company to participate in a new product launch. The project required installing printed circuit boards into complex chassis arrays. Once assembled, all elements of the HPC were assembled into a rack system and shipped to the customer for final product configuration, test, trim, and pack. A newly constructed 11000 cubic foot ESD room within the Minneapolis facility complete with continuous monitoring equipment, grounded floor, and self contained climate control ensures safe printed circuit board handling into the assemblies.

Renewable Energy is fast becoming a driving force in today’s tough economic times. Climate change concerns coupled with high oil prices have made renewable energy options more viable. Increasing government support through renewable energy legislation and incentives are assisting commercialization of new technologies. Atlas Manufacturing is proud to be a part of this quickly changing market and has recently partnered with a leader in the industry by supplying them complete assemblies for their off grid, backup power systems. Atlas edged out its competition with superb customer care, engineering, and design and quality support. Buss bars produced in the Chippewa Falls, Wisconsin facility further complimented assembly. The Atlas advantage offers a complete assembly delivered to its customers door step, ready for the final touches to be added before shipping to the energy storage location.