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Hairpin

We offer a full line of double pipe and multi-tube hairpin exchangers for both new applications and the hairpin aftermarket.

Hairpins offer the following significant advantages over shell and tube (ST) exchangers:

True counter-current flow allows a deep temperature cross in one unit where TEMA F or multiple series connected multi-pass ST exchangers are required.

Economical at extremely high pressures (10, 000 PSI).

U-tube design and all nozzles on one end making hairpins ideal for high temperature applications where linear and differential expansion are issues.

Hairpin are available in all weldable materials including titanium.

Double pipe hairpin shells range in size from 2" to 8" nominal pipe.

Multi-tube hairpin shells range in size from 4" to 36" nominal pipe.

Overall unit lengths are limited only by pressure drop and transportation economics.

The alloy 625 unit shown above was designed for tubeside 800 PSI MAWP at 1400F MAWT and shellside 150 PSI at 750F. Disc and donut baffles were used to minimized shellside pressure drop and eliminate tube vibrations.
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TEMA Couplings

BRAUN offers custom Figure UW-16.1(bb) Shell Side Couplings. Can be used for a variety of applications.

Currently Offered in:

FNPT 34 3000# 6000# SA-105 Carbon Steel Full Coupling

Price $42.90 each

FNPT 34 3000# 6000# 304304L Stainless Steel Full Coupling

Price $47.70 each

FNPT 34 3000# 6000# 316316L Stainless Steel Full Coupling

Price $76.50 each
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Tank Suction Heaters

BRAUN tank suction heaters efficiently heat exiting tank fluids to suitable pumping temperatures and are ideal for viscous fluids such as fuel oils, heavy crudes, and asphalt.

For increased efficiency and to reduce fouling due to high tube wall temperatures, tubes incorporate continuously welded longitudinal fins.

All heaters are design to high quality ASME and TEMA standards.

Materials are typically carbon steel; however, stainless steel and high alloys are available.
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PIPELINE HEATERS

BRAUN pipeline heaters efficiently lower fluid viscosities for more economical pumping between storage and processing points. Our heaters are ideal for viscous fluids such as fuel oils, heavy crudes, and asphalts.

For increased efficiency and to reduce fouling due to high tube wall temperatures, tubes incorporate continuously welded longitudinal fins.

All heaters are design to high quality ASME and TEMA standards.

Materials are typically carbon steel; however, stainless steel and high alloys are available.
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Heat Recovery

We offer a variety of custom designed heat recovery equipment for new and existing flue gas stacks. Don't waste energy - call BRAUN for a custom solution.

The unit shown above was designed for a Southern California LPG plant to raise a process gas stream from 485 to 1308 F using 1850 F flue gas. Constructed of type 347H stainless steel using longitudinal finned pipes, the unit was designed for direct installation in an existing stack opening. Hydrostatic testing using chloride free water was performed at 3290 PSI (227 BAR).
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Industrial Heat Transfer Equipment

We are heat transfer specialists.

We are designers, engineers, and fabricators of industrial heat transfer equipment and related heat transfer technologies.

Our experience spans mild processes such as wine production to the complex: non-Newtonian fluids, super-critical fluids,
cryogenics, high pressure and high temperature services, hydrogen and oxygen services, titanium and graphite for severe
corrosive services, and other critical applications.

We specialize in researching and solving difficult problems.

Our focus is on technology and premium quality.

We are members of HTRI - Heat Transfer Research, Inc.
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High Pressure Air Coolers

BRAUN high pressure air coolers are custom designed for your application and are an economical solution for:

Processes requiring air as a coolant,

High process pressures (10, 000 PSI),

Corrosive and erosive fluids,

Our air cooler coils are available in all weldable materials including titanium and are ASME Section VIII, Division 1 stamped and National Board registered.
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Oil Coolers

We do not offer low cost "off the shelf" oil coolers. BRAUN oil coolers satisfy minimum TEMA quality standards, include removable bundles for maintenance and replacement ease, and are designed for extended service life. Tubes are typically integral low-fin enhanced.
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Twisted Strip Turbulators

Twisted strip turbulators are the workhorse of heat exchanger in-tube enhancement; therefore, more thermal and hydraulic research is available and on-going than all other turbulator types combined. Our state of the art software incorporates all current research. High speed machinery is used to reduce cost. For pipe size turbulators follow the link below.
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Baffles

For our fabrication customers we offer thermal and ASME design services, material procurement, tubesheet and baffle machining, and material inspection services to meet your exact specifications.

Send us your TEMA Data Sheet, CAD file, or PDF drawing for rapid quotations, usually same day for early A.M. requests.
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HeliTherm Heat Exchangers

BRAUN HeliTherm heat exchangers are an economical solution for:

Severe services - high pressures (10, 000 PSI : 69, 000 KPa) and high temperatures (1400 F : 760 C),
Cryogenic services,
Cyclic services, both pressure and temperature.
Corrosive and erosive fluids,
Low flow rate applications.

Typical applications include:
Tank vent condensers,
Sample coolers,
Oil coolers,
Process heaters.

HeliTherm exchangers are available in all weldable materials including titanium.

Most units are stamped to ASME Section VIII, Division 1 and National Board registered.
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Wrapped Core Turbulators

Wrapped core turbulators are typically used for low flow applications. A central core increases velocity and heat transfer coefficient by reducing flow area. A wire or tubular helical wrapping promotes swirl flow for increased efficiency in laminar and transitional flow regimes.

Wrapped core turbulators are typically used in double pipe (pipe in pipe) exchangers but can used in other equipment types and are available in all weldable materials.
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Critical Service Flanges

BRAUN TaperSeal hub flanges are the most rugged high integrity industrial flanges available anywhere. A solid metal male male tapered seal ring provides a large sealing surface while maintaining a low sealing diameter profile.

TaperSeal hub flanges are ideal for:

Extreme pressures, (15, 000 PSI, 1034 BAR),
Extreme temperatures (1500 F, 816 C),
Cryogenic services (-320 F, -196 C),
Hydrogen and oxygen services,
Lethal services.
High alloys - nickel, C276, AL6XN, etc.

TaperSeal hub flanges are superior to clamp type and RTJ flanges.

Although not recommended, TaperSeal hub flanges are capable of extreme misalignment, up to 20 degrees.

All weldable materials are available including aluminum and titanium.

Sizes range from 12" (12.7 mm) nominal pipe to 120" (3048 mm) special.

Engineering services are available if you prefer to provide your own manufacturing.
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Tank Heaters

Our in-tank heaters are customer designed using rugged solid helical finned carbon steel pipe.

Shipments run approximately one week ARO.
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Reboilers

Shown is an internal view of a horizontal kettle type reboiler used to generate dry steam. Kettle diameter, vapor nozzle quantity and size, and a BRAUN proprietary demister design were used to provide 99.9% dry steam.

We offer expertise in kettle, thermosyphon, and forced circulation type reboilers.

Contact BRAUN for your more difficult process applications
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Corrugated Surface Tubes

  • Length 24" through 480"
Corrugated tubes and pipes generate heat transfer coefficients up to 2-12 times greater than equivalent prime surface tubes. Continuous spiral indentations promote swirl flow and prohibit boundary layer formation for excellent efficiency gains for moderate and high viscosity fluids. Corrugated tubes are ideal for fluids with entrained solids or fibers due to minimal flow area obstruction.
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Star Inserts

Star inserts promote in-tube heat transfer enhancement by the following mechanisms:

- Reduced flow area increases velocity and coefficient,

- Cross section breaks the circular flow pattern issues found in laminar flows,

- Provides internal surface area increase with tube inside diameter contact.
Four point fabricated titanium for 58" [15.88] OD x 0.035" [0.89] wall.
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Falling Film

We have extensive experience with vertical in-tube falling film heat transfer for various process applications including liquid heating, and liquid vaporization with integral or external phase separation. Shown on the left is a ferrule designed for a pulp and paper customer using an initial vortex breaker and BRAUN swirl generator. Tubes were 2" [50.8] OD x 14 gage 0.083" [2.11] type 316L stainless steel.
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Tank Coils

Tank coils are custom designed for each process application and can be used for both heating and cooling services.

Coils are an economical solution for low flow rates andor high pressure mediums and are available in all weldable metals including titanium.
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  • Wimberley, TX 78676 map, United States
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