Carwil

PRODUCT DESCRIPTION CarWil Grizzlies, are an integral part of the muck circuit, are designed and manufactured with longevity in mind. The CarWil Grizzlies custom design meets a variety of applications and sizing requirements and have easily replaceable components minimizing maintenance down time. Designed and built to last, our rugged Grizzlies provide long lasting value to your operations. MARKET DIFFERENTIATOR Grizzlies are used in extreme environments and need to withstand various material, loading conditions, and the damage caused by the hydraulic impact hammers. CarWil has improved the traditional design to relieve and reduce stresses and modified assembly design for ease of maintenance. Designed and built to the highest quality standard, and if so required for extreme conditions, grizzlies may also be heat treated to stress relieve the assembly. High impact and hardness wear bars are added to further extend the life of the grizzly. Designed and built mining tough, many customers choose CarWil grizzlies as their standard for their operations.

PRODUCT DESCRIPTION Whether on mobile or fixed assets, the appropriate wear liner material protects the critical muck handling equipment used to move ore within the mine. Let the experienced professionals at CarWil assist your technical and maintenance personnel in making the right decision for your operation. MARKET DIFFERENTIATOR CarWil is a market leader in wear liner design, supply and wear management services for the mining, aggregate and process industries. Our experienced technical staff can assess your specific wear application and specify the ideal material, thickness and grade best suited for your operations. CarWil carries a full line of Quenched & Tempered (Q&T) plate from 400 to 600 Brinell Hardness (BHN) as well as chrome carbide overlay (CCO) plate to meet your operations specific wear problems. CarWil also installs engineered and approved lifting lugs to ensure ease of installation and all liners are individually identified with the part number, equipment and location to facilitate installation and improve maintenance turnaround time.

PRODUCT DESCRIPTION From CarWil’s early experiences in processing circuits we can design-build, and install processing circuits for multiple industries while adding value to the process. Our custom products in the processing circuit division range from, but are not limited to, chute design-build & install and material and ore handling systems. MARKET DIFFERENTIATOR Our team of skilled professionals use past projects, innovative ideas, and possess the know-how to design a product that can meet your company’s custom needs and requirements. The original design-build, installation, and our 247 field service team will repair on site to reduce downtime. CarWil’s success is a result of our exceptionally completed projects in the processing field and our commitment to the advancement of our customers. A value we consider as a standard of doing business, without our customer’s success CarWil would not be possible.

PRODUCT DESCRIPTION CarWil designs and manufactures bolt together LHD buckets that can be modularly assembled onsite without welding. These modular components are specifically designed to meet customer’s wear requirements and are available for most LHD models. A mechanical bucket increases bucket availability by reducing rebuild turnaround time, maintenance costs and spare buckets in the fleet. Rebuilding a bucket in less than 6 hours without any welding will reduce your overall costs and make your operation safer and more productive. MARKET DIFFERENTIATORS Several customer concerns lead to the development of the mechanical bucket with replaceable wear components. Today’s mines are going deeper and need increased equipment availability with minimal downtime for maintenance. Deeper mines leads to higher ventilation costs and many mines want to minimize welding underground. To increase bucket availability our design team paid attention to high wear areas of the bucket such as lips fronts, the basket area of the bucket and the spill guard. These components are produced independently from the back end bucket and are mechanically attached in a fraction of the time required than a traditional welded rebuild. The use of collet style pins and proper lubrication will allow the back end of the bucket to remain on the boom as components are changed while eliminating costly align boring and further reducing rebuild turnaround time. Mechanical components can be changed at the same time as the loader is scheduled for regular service. Other designs have been developed to ease the logistical transportation of these critical components using the mine’s current infrastructure. The elimination of costly weld repair, customized wear packages and the user-friendliness of the mechanical bucket increases LHD availability. The mechanical bucket addressed our customers’ concerns by increasing productivity through better machine availability while reducing welding and rebuild maintenance costs and the need for costly inventory of spare buckets due to shorter rebuild cycle time.

PRODUCT DESCRIPTION CarWil designs mechanical LHD components for quick replacement and durability. The mechanical components are specifically designed based on the customer’s wear and space requirements with many different options and styles available. The use of mechanical components greatly reduces the amount of spare buckets required to operate an LHD fleet due to the quick turnaround of the bucket rebuild. No welding, higher machine availability and lower maintenance costs lead to a winning combination. MARKET DIFFERENTIATOR Development of replaceable wear components was done in order to address several customer concerns. Focus was placed in high wear areas such as lips fronts, the basket area of the bucket as well as the spill guard assembly of the bucket. These components are produced independently from the back end of the bucket and are mechanically attached in a fraction of the time of a traditional weld repair. Enhanced designs have been developed to ease the logistical transportation of these critical components in the mine using their existing infrastructure. This mechanical concept allows the mine to quickly load the equipment for transportation eliminating slinging of components down the shaft and a complete change out of mechanical components can now be performed by maintenance personnel in less than 6 hours at the face.

PRODUCT DESCRIPTION CarWil will manufacture, upgrade or rebuild to suit your application. Our hydraulic face shovel buckets are manufactured to withstand the harshest conditions, with better productivity, greater strength and longer wear life. MARKET DIFFERENTIATOR With down time costing thousands of dollars per hour, CarWil specifically addresses key wear areas on the face shovel to mitigate the chance of failure and prolong the bucket wear life. Bolt on wear components on the door and clam opening can be replaced in hours as opposed days of welding on the traditional OEM design. Wear components are placed in strategic areas to protect the lip, the most critical asset on the face shovel. Liner packages are also specifically designed with weight in mind to allow for maximum capacity. Custom solutions are available for many Face Shovels available on the market.