Dinse Inc.

United States

For many years DINSE has been the number one choice for demanding customers. After the launch of REVO.torch and ECO.torch the newly developed cost-effective LITE.torch now supplements the family of rotary interfaces. Excellent component accessibility, low weight and impressive efficiency characterize LITE.torch. Advantage thanks to hollow wrist robot Very early realised the high economic potential of hollow wrist robots. The welding equipment is no longer guided in the conventional way, outside the robot arm, but internally. This not only prolongs operating life but also permits the welding torch to be turned with minimum restriction, so that welding is simplified even at points where access is difficult. Extraordinary rotating capability With +-260° of rotation of the sixth axis, the LITE.torch saves time and programming costs for contour welding and allows optimal component accessibility – even in compact structures and complicated geometries. Light and efficient Manufactured out of aluminium, the LITE.torch has a very light weight – therefore it is ideal for robots with low carrying capacity on the sixth axis.

Simple installation Using the new compact plug and a POWER PIN, DINSE sets can be connected quickly and conveniently to the wire feeder unit of your choice. Convenient conversion Regardless of the system you chose: the universal compact plug facilitates fl exible welding with DINSE torch sets. Simply fit the appropriate POWER PIN and start welding. Cost-effective solution Installing a matching socket on the wire feeder unit is a thing of the past. This saves time and money. Warranty claims can still be made. Optimal current transfer Excellent current transfer is ensured by the absence of any additional interface. There is no unwanted erosion. Separate shield gas hose The new plugs also allow you to benefi t from the innovations offered by DINSE sets, e.g. the separate shield gas transport that prevents any losses of gas. Top flexibility The compact plugs are available with exchangeable POWER PINS for systems from different manufacturers. Connection to nearly all standard wire feeder units is therefore possible.

Laser-welding and -brazing allows the maximum of production reliability for sophisticated processes. The use of filler wire offers key technological advantages: ideal material alloy, prevention of hot cracks during aluminium welding, reduced process temperatures, high tolerance compatibility as well as a high process speed. For this reason DINSE has been developing and optimizing these systems for decades. The key to success is the combination of technological research and development and practical relevance. DINSE has focused especially upon the further development of wire feeding and wire monitoring. In DINSE laser systems the PUSH-PUSH technology comes with two fully-uncoupled drive units. The speed controlled front-drive feeds the demand-actuated quantity of wire; the adjustable torque of the rear-drive limits the feed force. This ensures a constant wire feed regardless of length, bend and torsion of the torch set. A newly developed drive system with four roles allows precise feeding and positioning of the wire due to idealized force transmission. The wire feed is thereby optimized, slipping of the drive roller is minimized. Close to the process, behind the motor a digital sensor controls the wire feed and collects data for a comprehensive monitoring of the process. At the monitoring the sensor-based, highly precise wire positioning and feeding with measurement of distance and the adjustment of the exact quantity of the weld deposit are automatically documented.