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Non-wovens

Nonwoven materials are becoming widely used in hygiene product manufacturing industries such as in feminine hygiene product manufacturing, diaper and incontinence product manufacturing, as well as medical and surgical product manufacturing.

Valco Meltons complete non-woven system solutions and spare parts apply important market principles to produce a wide variety of patterns and widths for all hot melt adhesive applications associated with these industries. With ongoing efforts in research and development, we take our technology seriously. Each solution has been carefully designed for the high performance and extreme precision required during this delicate manufacturing process. Our equipment solutions include an extensive range of applicators for the construction of sanitary products such as baby diapers, feminine towels, tissues and other hygienic products. These products have been specifically engineered to reduce adhesive costs and improve product quality for lamination, elastic attachment and tape coating.
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Packaging

Confectionary boxes take a variety of forms from hand-made and paper-wrapped luxury chocolate boxes to simple wrap-around cartons. Chewing gum boxes are often produced on custom made machines that wrap the die-cut blank, fill it and glue it in one step. Other confectionary boxes are standard glue flap or tuck flap boxes. Exotic shapes like tapered, triangular and hexagonal boxes present special challenges for folder gluers that can require multiple runs through a machine.
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CORRUGATED

Valco Melton offers high performance cold adhesive dispensing systems for todays corrugated box manufacturer. Featuring the latest in gluing technologies and high-speed monitoring systems, Valco Meltons proven Flexoseal offers faster and more reliable dispensing valves, operator-friendly control systems and performance driven software packages that provide real-time machine data collection for detailed production information and statistics. These features enable the box maker to track waste and easily identify problem areas. The software is easily customized to meet individual requirements and is able to interface with parent machine software or existing statistics programs. Valco Meltons range of corrugated solutions include hot and cold glue taper conversion kits, non-contact gluing systems for specialty folder gluers, SealTak for producing deferred seal boxes, jam prevention systems, and tab trim removal systems.
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Envelope

Valco Melton offers contact and non-contact gluing systems for a variety of Envelope Manufacturing applications. An array of electronic gumming systems allow companies to set up gluing patterns on an accurate touch screen control, apply the adhesive using high speed valves and inspect the gum positioning, volume and length with optical glue sensors. Proper adhesive application of the side seam gumming is a critical factor in producing envelopes of good quality. Achieve superior adhesive application with Valco Melton's proven 400 and 524 Series Valves. Designed with the latest in high-speed Valve technology, Valco Melton's applicators deliver high-speed performance with accurate adhesive placement and superior control of glue patterns. Valco Melton's low-cost Compact ProductionPlus Envelope Conversion Kits offer big performance in a small package. The system features the MCP-4C Adhesive System Pattern Control and Valco Melton's 300 Series electric Valve with adjustable stroke feature.
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Carton

Cartons for general consumer use typically take simple forms and are produced at high speeds on advanced folder-gluers. Boxes for tissues, dry food products, etc. must be glued and folded accurately as they are invariably loaded into automated packaging machines.

Valco Meltons adhesive dispensing and quality assurance equipment dispenses both hot and cold adhesives for cartons of all types of consumer products, including items in computers and electronics, dairy and juices, toys, photos, hardware, automotive, ice cream or frozen, as well as entertainment and multimedia products-- even those used in packaging difficult materials such as foods, powders, soaps, tissues and more. Producing cartons for these large accounts can be challenging and requires reliable equipment that delivers accurate results day after day.
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Cigarette Case

Hard cigarette cases are typically folded and glued in a wrap-around style in a special machine downstream from the cigarette production machine. Extreme precision and speed are usually required. Hard cigarette cases can be quickly and reliably glued during manufacturing with Valco Melton liquid and hot adhesive systems. Tax Stamp Application and Wrap-Around Carton Sealing require accurate and high-speed dots. Electric valve technology produces dots down to 1mm with virtually no stringing and repeatability to match any machines performance. From pump to regulator to valve, every part of a Valco Melton system is engineered for speed and reliability. To learn more, contact us today.
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Restaurant Carton

Quick Service Restaurant Cartons are often clamshell style cartons, food packaging for restaurants and are usually made with tray-forming style machines with glue deposited right before a plunger forms the tray shape. In other cases like french fry containers, the boxes can be produced on a folder gluer. Coffee sleeves are also usually folded on a simple folder gluer and sealed with hot melt.

Whether producing clamshell cartons or french fry cartons, Valco Meltons high-speed liquid systems offer unrivaled speed and accuracy. When pattern lengths and placement are critical and speeds are high (up to 220, 000 per hour) dispense valves and accessories must perform the same every day. When CartonPRO inspection and after-market ejection equipment is included, you can ensure that every product delivered is correct. Valco Meltons VisiPRO quality systems stores all of your quality data in a cloud-based database for analysis, quality reports and accountability. For more information, contact us today.
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  • Elk Grove Village, IL 60007 map, United States
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