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Inline Muffin Monster

Muffin Monster is the perfect fit for many smaller wastewater sludge processing systems. Packed with power, this sludge grinder converts the 2-3 hp (1.5-2.2 kW) motor into a cutting force ready to keep sewage and sludge flowing through progressive cavity pumps, valves, centrifuges and heat exchangers. Two stacks of hardened steel cutters rotate slowly and with incredibly high-torque to break down solids including rags, rocks, sticks and plastics. It will stand up to the tough conditions where other technologies like macerators will fail.

The 10K Inline Muffin Monster sludge grinder easily bolts into pipelines and can be mounted in any orientation. Due to its small size this little Monster is also an ideal option for protecting sewage pumps in office buildings, apartment complexes, resorts and retail centers.

Benefits

Protection from damaging solids for pumps, pipes, valves and process equipment
Prevents clogs from stringy material like wipes, clothing, and other debris
Economical sludge grinder solution for smaller biosolids systems
Will break down tough solids that clog or damage macerator products
Features

Dual shafted, slow-speed, high-torque design provide high cutting force in a small package
Small footprint allows for installation almost anywhere in any orientation
Automated PLC Monitoring & Controls reduce interrupts and optimize grinder performance
Wipes Ready Technology available to handle rags, wipes, and clothing that clog high speed macerators
Specifications

Flow Rate is up to 550 gpm (125 m3hr)
Tungsten carbide mechanical seals with a maximum working pressure of 90 PSI (6 bar)
Bolts to any pipeline 4-6 diameter (100-150 mm) with multiple flange options
2 or 3 hp (1.5-2.2 kW) motors standard
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Shredder Machine

rinder is compact and tough on solids. This small industrial shredder fits into areas with limited space requirements, while still providing the necessary power to cut down tough food waste, small bones, wood or even occasional flatware.

Two shafts of hardened steel cutters rotate at slow speed and high-torque. They easily to grind large solids into small particles. Its small size makes it an ideal choice for integration into other OEM equipment like food waste digesters or pulpers.

Typical applications include food and animal processing plants, food waste disposal in hotels, casinos, and restaurants. This grinder is also ideal for use on ships to meet MARPOL food waste disposal requirements.
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Shredder Machine

most powerful waste shredder, the 7-SHRED-1 is ideally suited for difficult size reduction jobs. It has been specifically designed for the toughest industrial applications that demand both power and repeatable results. This waste shredder has the flexibility of customization for your exacting needs like specialized cutters and working without any additional spray or wash water. Its robust 2-shafted shredding system delivers slow speed and high torque to precondition, shred, or delump a wide range of industries including hazardous waste processing, recycling, agriculture and meat or seafood processing.

Benefits

Minimize transportation costs by reducing the volume of your waste
Improve digester or composter system efficiency by increasing surface area
Precondition materials for enhanced processing and equipment protection
Minimize costs by creating a closed loop system, reusing process waste
Features

Dual shafted, slow-speed, high-torque waste shredder with hardened steel cutters
Automated Monitoring & Controls package to monitor and optimize performance
Rugged cast housing construction and direct gear drive for heavy duty shredding
Optional food grade nickel plated housing and stainless steel cutting chamber components
Integrated steel scrapers to increase throughput and prevent material build up
Specialized cutter configurations and materials available for your specific application
Custom Hoppers and Stands made to fit your application
Specifications

Throughput Range 891-1504 ft3hr (25-42 m3hr) depending on material
Cutting Chamber from 30-50 inches (750-1, 250 mm) long
Powerful 30-100 hp (22-75 kW) motors are available
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Channel Muffin Monster

Channel Muffin Monster grinder is compact, yet tough on solids! This sewage pump station grinder fits into areas with limited space requirements while still providing the necessary power for downstream protection. Two rows of hardened steel cutters rotate slowly and with incredibly high-torque to grind large solids into small particles that can flow easily through pumps and pipelines.

The 10K Open Channel Muffin Monster is designed to fit within inlet channels to sewage pump stations or it can be mounted within a stainless steel frame at the influent pipe to the wet well. Our Muffin Monster grinders are used by thousands of towns and cities as well as private institutions like nursing homes, sports stadiums and hospitals to protect their sewage pump stations from unplanned clogs.

Benefits:

Protects sewage pumps from clogs and damage by effectively shredding wipes, rags, clothing, plastics, and other tough debris
Ready to solve your problem pump station issue with a retrofit solution
Plan a pump stations maintenance on your schedule, not when pump alarms sound
Features:

Dual shafted, slow-speed, high-torque grinder easily shreds the toughest debris, including rocks, wood, wipes, hair, clothing, plastic and other debris
Compact and efficient design allows installation almost anywhere
Automated Monitoring & Controls reduce interrupts & optimize grinder performance
Custom stainless steel frames for easy installation into wet wells
Wipes Ready Technology available to prevent materials from forming long strips and reweaving in the waste stream
Multiple motor and controller configurations to meet global electrical requirements
Immersible and Submersible motors are available
Specifications:

Flow Rate is up to 180 gpm (41.4 m3hr)
Cutting Chamber Lengths 25 inches (185 mm)
2-3 hp (1.5-2.2 kW) motors standard
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Channel Monster

onster is the best in class technology for waste water solids reduction. The patented Channel Monster utilizes rotating drums to capture solids in the channel. It is matched with the proven Muffin Monster dual shafted grinder technology. This unique design results in a high flow capacity system that will shred rags, rocks, wood and other trash in to small pieces. This means that debris can pass harmlessly through pump stations, pipes, and process systems lowering the total cost of system operations.

Protection for Pump Stations

Channel Monsters are a perfect fit for pump stations where solids need to be ground up. They are proven to handle the toughest solids such as disposable wipe balls and first flush loading that can overwhelm even the best pump. Channel Monsters are designed for installations in channels or for wall mounting in front of influent pipes within pump stations.

JWCs 2.0 Channel Monsters are also available with Wipes Ready Technologies. These features are specifically designed for shredding wipes and rags. The Wipes Ready technology includes perforated screening drum designed to capture wipes plus cutters to shred rags and disposable wipes. This technology also prevents the wipes from weaving back together and forming long ropes of wipes that will clog pumps.

Headworks Solutions

Channel Monsters can handle the high flows at the headworks including storm flows and still shred debris and rags before they enter the treatment facility. Channel Monsters are also an excellent option to protect fine screens. They are used to grind down heavy solids so the debris will not damage screens. Channel Monsters are even an alternative to coarse screens grinding up solids that can then be easily removed by fine screens.

Benefits:

Superior solution for protecting pump stations and pump equipment from large debris
Wipes Ready technology to shred rags down to size
Replace coarse screens in front of fine screens with a Channel Monster for a simpler headworks system
Features:
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Shred

4-SHRED-1 grinders quickly cut problem solids down to size. Two rows of sharp, steel cutters rotate slowly and with incredibly high-torque within these industrial shredders to turn large troublesome solids into small pieces.

The 3-SHRED is a versatile mid-sized industrial shredder to reduce troublesome solids. It is designed easily cut through debris that typically cause problems such as wood, glass, fish processing waste, food waste, and much more.

The 4-SHRED-1 is designed for some of the most difficult grinding jobs. Strong shafts and heavy duty seals allow for high impact solids loading, shredding items down to size. This industrial shredder has been proven in numerous applications including shredding for recycling, preconditioning of organics for waste-to-energy operations, hazardous waste disposal, seafood processing and destruction of off-specification or contraband products, just to name a few.

The 3-SHRED & 4-SHRED-1 industrial shredders can be configured to meet your specific application needs. Various types of standard cutters to optimize through put and particle size desired. The shredders can also be arranged for multi-stage grinding turning large solids into tiny particles. This tough industrial shredders is also built to handle both wet and dry waste. These grinders have also received multiple certifications from the American Bureau of Shipping (ABS) including a product TYPE Approval and a certification of compliance for meeting MARPOL Annex V.

Benefits

Minimize transportation costs by reducing the volume of your waste
Improve digester or composter system efficiency by increasing surface area
Minimize costs by creating a closed loop system, reusing process waste
Features

Dual shafted, slow-speed, high-torque shredder easily grinds the toughest debris, including rocks, wood, clothing, plastic and other debris
Automated Monitoring & Controls reduce interrupts & optimize grinder performance
Optional food grade nickel plated housing and stainless steel cutting chamber components are available
Hardened steel cutters for long life
Integrated steel scrapers are standard which increase throughput and help cutters clean out faster
Various cutter configurations and materials available to optimize the grinder performance for your specific application
Custom Hoppers and Stands available
Specifications

Throughput Range 43-361 ft3hr (1.2-10.2 m3hr)
Cutting Chamber Lengths 8-32 inches (200-800 mm)
Powerful 5-40 hp (3.7-30 kW) motors are available
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HYDRO Inline

Inline Monster grinder provides complete protection for downstream equipment in a small package. Packed with power, this grinder converts the 2-3 hp (1.5-2.2 kW) motor into a cutting force ready to keep fluids flowing through pumps, valves, centrifuges and heat exchangers. Two rows of sharp, steel cutters rotate slowly and with incredibly high-torque to break down solids in sewage, sludge and slurries. The 1-HYDRO easily bolts into pipeline and can be mounted in any orientation. The 1-HYDRO is and economical solution for lower flow applications. Its small package makes it ideal for protection sewage pumps in office buildings, apartment complexes, resorts and retail centers. It works well in food processing plants protecting systems in waste streams. 1-HYDRO Inline grinders are also found in digester, manure processing and food waste applications to protect processing systems or breakdown feedstocks.

Benefits
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HYDRO Open Channel

Open Channel grinder is compact, yet tough on solids! It fits into areas with limited space requirements while still providing the necessary power for downstream protection. Two rows of hardened steel cutters rotate slowly and with incredibly high-torque to grind large solids that flow through pumps and pipelines into small particles. Our sewer grinders are used by thousands of towns and cities, nursing homes and hospitals. They also are used in Digester and Food Waste applications.

Benefits

Fits into areas with limited space requirements
Protects sewage pumps and other downstream equipment by effectively shredding wipes, rags, clothing, plastics, and other tough debris
Saves electricity due to energy efficient motors
Features

Dual shafted, slow-speed, high-torque grinder easily shreds the toughest debris, including rocks, wood, wipes, hair, clothing, plastic and other debris
Compact and efficient design allows installation almost anywhere
Automated Monitoring & Controls reduce interrupts and optimize grinder performance
Custom frames for easy installation into wet wells
Wipes Ready Technology available which prevents materials from forming long strips and reweaving in the waste stream
Multiple motor and controller configurations to meet global electrical requirements, including TEFC, IP, etc.
Immersible and Submersible motors are available
Specifications

Flow Rate is up to 180 gpm (41.4 m3hr)
Cutting Chamber Lengths 25 inches (185 mm)
2-3 hp (1.5-2.2 kW) motors standard
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  • Costa Mesa, CA 92626 map, United States
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