Pulse Systems

Pulse Systems is your choice for the laser-cut components in your medical device product. Benefits: Exclusive focus on medical device applications Commitment to Quality: ISO 13485:2003 & ISO 9001:2008 Certifications Extensive medical industry experience Processing capabilities in all the metal tubing types and sizes typically used in medical products Oriented toward product development and prototyping needs Millions of medical device components produced each year, including stents and other implants Turn-key production of medical device sub-assemblies in-house

Pulse Systems is your “turn-key” solution for sourcing the metal sub-assemblies required in your single-use procedure devices and consumable medical products. Related Capabilities: High-volume, cost-effective production Multiple shift facility operations ISO 13485:2003 & ISO 9001:2008 Certified Quality System Turn-key sourcing, volume buying power Automated, computerized production equipment Design For Manufacturability (DFM) support Surface preparation for volume-oriented joining and overmolding operations. In-house component fabrication and laser welding Class 10, 000 (ISO Class 7) Cleanroom assembly

Pulse Systems offers the full range of manufacturing capabilities required to successfully produce your implantable devices, such as stents, heart valves, and other cardiovascular repair devices. Capabilities: Precision laser cutting of complex geometries Broad expertise in processing of stent materials such as Nitinol, Stainless Steel, and Cobalt Chromium Surface preparation by chemical cleaning, etching, micro-blasting Electropolishing for precision material removal and surface conditioning Automated visual inspection system for dimensional measurement, data analysis, and archiving Nitinol shape-setting and heat treating Assembly with other metal components via laser welding, crimping, and swaging Cleanroom facility

The precision and power of the Swiss Laser opens the door to a whole new world of design configuration possibilities. The Swiss Laser has the features of Swiss Screw machine and a laser tube cutting system. This tool has the unique ability to laser cut thin wall materials, along with conventional turning and milling features. These combined powers give medical device companies the opportunity to create design configurations that would have been cost prohibitive or impossible in the past. We've seen the promise this technology holds and made a significant investment in one of the only Swiss Lasers installed in the country. Capabilities: Single set-up production 11 axes of motion Fiber laser cutting head Conventional turning and milling action of a Swiss screw machine Runs tubing or solid bar of 0.031" to .787" in diameter Prototype creation out materials not generally available as tubing, including titanium and non-standard steel alloys

We have experience in laser cutting a wide variety of patterns that can provide varying degrees of flexibility and strength in hypotube shaft components, in lengths up to six feet or longer, for a broad range of catheters and other minimal-access medical devices. Examples: Continuous Spiral patterns (laser-cut coils) Interrupted Spirals Interlocking Spirals Hinged patterns (limited degrees of freedom) Choice of laser-cutting pattern depends on design requirements, such as bend radius, axial and torsional strength, fatigue cycling, material properties, and tube size. We can assist with Design For Manufacturability (DFM) review, and with quick-turn prototyping to facilitate design testing. See the photographs for examples of flexible laser-cut patterns

Pulse Systems strives to add value for our customers by providing “one-stop” sourcing for precision metal sub-assemblies used in medical devices, such as surgical instruments and endoscopic visualization systems, as well as high-volume disposable and consumable products. Related Capabilities: Laser Cutting for tubular components, in-house. CNC Swiss Screw Machining for machined components, in-house. Computerized Laser Welding services, in-house Design and fabrication of tools for assembly and welding, in-house Nitinol processing capabilities (laser cutting, shape-setting, and electropolishing, all in-house) Class 10, 000 (ISO Class 7) Cleanroom facility