Our Products #4785233

Pulse Systems is your turn-key solution for sourcing the metal sub-assemblies required in your single-use procedure devices and consumable medical products.Related Capabilities: High-volume, cost-effective productionMultiple shift facility operationsISO 13485:2003 & ISO 9001:2008 Certified Quality SystemTurn-key sourcing, volume buying powerAutomated, computerized production equipmentDesign For Manufacturability (DFM) supportSurface preparation for volume-oriented joining and overmolding operations.In-house component fabrication and laser weldingClass 10, 000 (ISO Class 7) Cleanroom assembly

Pulse Systems strives to add value for our customers by providing one-stop sourcing for precision metal sub-assemblies used in medical devices, such as surgical instruments and endoscopic visualization systems, as well as high-volume disposable and consumable products.Related Capabilities: Laser Cutting for tubular components, in-house.CNC Swiss Screw Machining for machined components, in-house.Computerized Laser Welding services, in-houseDesign and fabrication of tools for assembly and welding, in-houseNitinol processing capabilities (laser cutting, shape-setting, and electropolishing, all in-house)Class 10, 000 (ISO Class 7) Cleanroom facility

Pulse Systems offers the full range of manufacturing capabilities required to successfully produce your implantable devices, such as stents, heart valves, and other cardiovascular repair devices.Capabilities: Precision laser cutting of complex geometriesBroad expertise in processing of stent materials such as Nitinol, Stainless Steel, and Cobalt ChromiumSurface preparation by chemical cleaning, etching, micro-blastingElectropolishing for precision material removal and surface conditioningAutomated visual inspection system for dimensional measurement, data analysis, and archivingNitinol shape-setting and heat treatingAssembly with other metal components via laser welding, crimping, and swagingCleanroom facility

The precision and power of the Swiss Laser opens the door to a whole new world of design configuration possibilities.The Swiss Laser has the features of Swiss Screw machine and a laser tube cutting system. This tool has the unique ability to laser cut thin wall materials, along with conventional turning and milling features. These combined powers give medical device companies the opportunity to create design configurations that would have been cost prohibitive or impossible in the past. We've seen the promise this technology holds and made a significant investment in one of the only Swiss Lasers installed in the country.Capabilities: Single set-up production11 axes of motionFiber laser cutting headConventional turning and milling action of a Swiss screw machineRuns tubing or solid bar of 0.031" to .787" in diameterPrototype creation out materials not generally available as tubing, including titanium and non-standard steel alloys

Pulse Systems is your choice for the laser-cut components in your medical device product.Benefits: Exclusive focus on medical device applicationsCommitment to Quality: ISO 13485:2003 & ISO 9001:2008 CertificationsExtensive medical industry experienceProcessing capabilities in all the metal tubing types and sizes typically used in medical productsOriented toward product development and prototyping needsMillions of medical device components produced each year, including stents and other implantsTurn-key production of medical device sub-assemblies in-house

We have experience in laser cutting a wide variety of patterns that can provide varying degrees of flexibility and strength in hypotube shaft components, in lengths up to six feet or longer, for a broad range of catheters and other minimal-access medical devices.Examples: Continuous Spiral patterns (laser-cut coils)Interrupted SpiralsInterlocking SpiralsHinged patterns (limited degrees of freedom)Choice of laser-cutting pattern depends on design requirements, such as bend radius, axial and torsional strength, fatigue cycling, material properties, and tube size.We can assist with Design For Manufacturability (DFM) review, and with quick-turn prototyping to facilitate design testing.See the photographs for examples of flexible laser-cut patterns

Pulse Systems offers the full range of manufacturing capabilities required to successfully produce your implantable devices, such as stents, heart valves, and other cardiovascular repair devices.Capabilities: Precision laser cutting of complex geometriesBroad expertise in processing of stent materials such as Nitinol, Stainless Steel, and Cobalt ChromiumSurface preparation by chemical cleaning, etching, micro-blastingElectropolishing for precision material removal and surface conditioningAutomated visual inspection system for dimensional measurement, data analysis, and archivingNitinol shape-setting and heat treatingAssembly with other metal components via laser welding, crimping, and swagingCleanroom facility