Sintermet

United States

Shur-Lock composite rolls combine the extended pass life of tungsten carbide, powder metallurgy tool steel or other advanced materials, with the durability and economy of an advanced composite roll. With Shur-Lock rolls, mills experience performance improvements of six-to-20 times over conventional iron rolls. Your mill will see: - Reduced roll inventory - Increased tons per groove - Less time redressing - Reduced scrap - Lower rejection rates - Increased mill utilization - Lower cost per tons rolled Because Shur-Lock composite rolls provide a perfect section, your rod or bar mill will see reduced wear on the roll stands. The number of roll and groove changes are decreased allowing your mill to do the work it was designed for: rolling continuous "on size, " in tolerance product. Lower your cost per ton rolled by reducing the number of delays associated with roll and groove changes.

Shur-Lock composite rolls are the industry's leading innovation for conventional bar mill rolls. As part of SinterMet's Solutions Engineering, Shur-Lock rolls help your mill experience: - Increased mill utilization by as much as 20 times versus cast iron - Consistent, high-quality, in-tolerance product. - Reduced roll inventory. - Increased tons per groove. - Less time redressing. - Reduced scrap. - Lower rejection rates. - Consistent product size. The bottom line…lower costs! The Shur-Lock composite roll system provides increased product quality versus cast iron rolls. As rod or bar passes through the Shur-Lock composite roll it maintains a much more consistent shape and tolerance, while significantly reducing wear. The result is a better finished product.

Shur-Clad composite rolls consist of SinterMet’s next generation high wear-resistant SVCR-9 powder metallurgy tool steel surface bonded to a high strength, corrosion-resistant alloy steel shaft. Shur-Clad is specially heat-treated to exact specifications to ensure optimum toughness, outperforming cast iron by a factor of four to six times. Unlike the conventional cast process, Shur-Clad’s unique powder metallurgy process makes it possible to manufacture steel with very high alloy content. This process eliminates alloy element (carbide) segregation by rapidly solidifying powder particles of uniform chemistry. Additionally, advanced hot isostatic pressing at high pressures makes it possible for solid densification to eliminate non-uniform precipitation or massive growth of alloy carbides. Shur-Clad’s next generation SVCR-9 is superior to conventional steels because of its high alloyed composition, small (1-3 µm) and uniformly distributed carbides such as VC (Vanadium Carbide) and fine grain size of the matrix. Shur-Clad can withstand minimum speeds of 3-5msec and has no maximum speed threshold. Suited for intermediate stands of wire rod mills and intermediate and finishing stands for bar mills, Shur-Clad is applicable to the production of a variety of bar and rod shapes and sizes. Along with our proven technical support, competitive price and unmatched delivery, SinterMet’s unique migration path can take you from your existing cast iron to the high-performance Shur-Clad and ultimately to the optimum Shur-Lock composite rolls. This progression of engineered solutions can evolve with your mill, fit your specific applications and provide high value regard-less of application. cheap pandora charms cheap pandora charms uk cheap pandora bracelets cheap pandora rings pandora outlet Features: - No mechanical locking system required - Ultra strong metallurgical bonding to alloy steel shaft - Same number of pass grooves and configuration as cast iron rolls - More pass grooves than composite rolls with mechanical locking system - Excellent wear resistance (4-6 times better than cast iron) - Outstanding impact resistance - Porosity-free material through advanced hot isostatic pressing - Easy machinability - Lower mill downtime - Fast return on investment and cost savings - Minimum speed threshold of 3-5msec - No maximum speed threshold

The performance of wire rod mill rolls is directly related to appropriate grade selection for your specific applications. Producing a superior "custom" roll - created for your specific conditions - results in increased tons rolled per groove and superior product quality.