Thermion, Inc.

United States

High Density Coating System


High Density Coating System

Read about our new High-Density Coating System technology that goes into the Jet Force AVD 456HD Arc Spray System.

Preset Spring Pressure allows a continuous and precise pressure on the wires at all times and does not change when new wires are loaded. More importantly, the spring pressure adjustment is set to the correct amount not relying on operator experience.

Roller Bearing Inlet Guides is a Thermion exclusive feature that minimizes friction and drag on the wires as they enter the feeder. This is such an important performance upgrade that all Thermion's arc spray systems include this feature.

Wire Straighteners are also one of the important performance features that are included in all Thermion's arc spray systems. Most spray wires are packaged on spools and during the packaging process the wire develops a helix, spiral or kinks; these features can cause spraying malfunctions. Thermion removes the malfunction potential by using wire straighteners which are built to straighten solid or cored wires using the same unit so operators can switch wires without changing straightener parts.

Six Roll Wire Drive is another Thermion exclusive feature available on the High-Density spray system. The six roll system adds performance value in providing an absolute non-slip wire feed at all times during operation while overcoming friction on the wires caused by dryness, dust or wire defects.

Center Wire Supports is a feature of the six roll drive and worth mentioning as a separate performance improvement item. On the last set of feed rolls, just before the wire enters the liners a smooth set of feed rolls iron the sires to knock down the knurls put on the wires by the four other feed rolls. Knurled feed rolls are necessary to provide a positive feed, however, they add friction and wear to liners and tips. The wire ironing feature knocks down these knurls reducing friction and extending the life of liners and tips, therefore, enhancing spray performance.

Minimizing Power Connections improves current flow and reduces voltage loss. Thermion has minimized the number of electrical connections while maintaining a portable quick set up spray system. History has shown that poor lead connections can cause the equipment to malfunction in many different ways that are often hard to diagnose; thus minimizing connections reduces problem potential.


  • Power Supply : N/S) Conventional 450 Amp. Incoming power; 3 phase multi Voltage at 60 Hz
  • Wire Capabilities: : All Conductive Wires; ? " (3.2mm), 3/32;" (2.3mm), 2mm or 1/16;" (1.6mm)
  • Air Requirements: : 80-100 PSI at 70 CFM. Air inlet no less than ½ " dia.


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Contact Details

ARNOLD DEUTCHMAN

Silverdale, WA 98383 map, , United States

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