Products / Services #4832936

The Wilco air compressor skid is used for pneumatic displacement of bulk materials such as cement, sand, drilling mud bulk constituents or other powdered or granular materials.

The maximum air delivery rate is 205-ft3min (348-m3hr) at 1, 072 engine-rpm, 30-psi (207 kPa).

Details:

2-cylinder Gardner-Denver APOGAA
Power Unit-74 hp (55.2 kw) Tier 4i Cummins B3.3,
(Cummins QSF2.8 74 hp, 55.2 kw, Tier 4 final available
4th Quarter of 2015), or Tier III export engine.
30 gallon (114 liter) fuel tank
Electric starter
Radiator
Air cleaner
Emergency kill system
Engine equipped with automatic shut-off (ASO) system to save the unit if high temperature, low oilpressure or
high engine rpm are encountered.
Air cooling and moisture separator removal system
9.5-ft. 3 (0.270-m3 air receiver tank
Air outlet, 3-inch (76.2-mm) Kamlock with check valve
Heavy duty structural beam skid with 4-point lifting
frame
2 coat paint system with customer specified color

Dimensions and weight:

Unit weight is 5, 100-lb. (2, 310-kg) with fuel

110-in (2.794-m) long x 72.3-inch (1.837-m) tall x 70-inch
(1.778-m) wide

Wilco provides worldwide turnkey Bulk Plant erection and construction
services including scale systems and electrical.The Wilco air compressor skid is used for pneumatic displacement of bulk materials such as cement, sand, drilling mud bulk constituents or other powdered or granular materials.

Wilco offers a multitude of flanges and nipples in both standard and custom sizes.
Most standard sizes are in inventory and ready to ship.

The dust collector is a 900 CFM unit designed for vented, non-pressure operation. The unit utilizes 31 GORE-TEX high durability filter bags having an efficiency rating of 99.034 % (particle size .300 um). Two access hatches are installed in the side of the dust collector for service. A pneumatic shaker is installed for shaking dust from the filter bags. Unit is offered with or without high pressure direct drive blower. Multiple mounting options are available. Complete with shotblast and three coat paint system with customer choice of colors.

Unit Weight: 2, 080 lbs.
Unit Diameter: 60 inches
Unit Length: 93 inches (with standard mounting configuration)

Wilcos experience in building Bulk Plants and Bulk Storage Silos and Tanks is second to none. Pressure, vacuum, and none pressure bulk and tank systems can be built per one of Wilcos designs or per a customers design and specifications. Systems can be designed and configured for stationary plant installations, offshore installations, mobile marine installations, or trailer mounted. Wilco designs and manufactures systems to meet ASME, DOT, USCG or other applicable design requirements.

Wilco Machine & Fab Inc. has built bulk systems and vessels for over 30 years. We have the manufacturing technology, experience and skilled craftsman to ensure superior quality that meets your requirements.

Specifications

Wilco ASME certified manways are available in both dome and flat designs and in almost any size required. Extended neck lengths are also available. Flat models are available with or without davit assembly. Common models include:

105495
20 in. Dome Manway - 6 in. Neck - 6 Cams
55 psi @ 250 deg. F -50 deg. F @ 55 psi
29.5 Hg - Vacuum

108357
20 in. Dome Manway - 6 in. Neck - 6 Wing-nuts
55psi @ 250 deg. F -50 deg. F @ 55 psi
29.5 Hg - Vacuum

107360
20 in. Dome Manway - 6 in. Neck - 8 Cams
100 psi @ 250 deg. F -50 deg. F @ 55 psi
29.5 Hg - Vacuum

107365
20 in. Aluminum Dome Manway (steel base) - 6 in. Neck - 6 Cams
45 psi @ 250 deg. F -50 deg. F @ 45 psi

109850
24 in. Dome Manway - 6 in. Neck - 12 Cams
120 psi @ 250 deg.F -20 deg. F @ 120 psi

Equipped with the following:

1- 480 x 96 FRP Horizontal Tank

1- Front Mounted 6 FRP Lined Manifold with 6 Manual Isolation Valve at Tank
Flange and 3- 4 Manual Valves with Figure 200 Integral Female Unions and

Blanking Caps

1- 3 Rear Fill Line with Manual Valve and Female Flange

1- 2 Bottom Drain with Manual Valve and Plug Rear Curb Side

1- 4 Top Atmospheric Vent with Perforated Screen

1- 20 Manway Top Rear

1- Garnett 900D4S See Level System

Rear Platform with Stair Case to Access Manway

Single Axle Full Frame Chassis with 22.5 Radial Tires on steel Hub Pilot Rims

Power Packer Self Contained

Hydraulic Landing Gear System

5- Saddles with Stainless Steel Bands Securing Tank to Chassis

Sandblasted to Near White , Epoxy Primer, Acrylithane Color and Clear Coat Single
Color

A new and revolutionary product from the designers at Wilco in coordination with global leader in filtration technology, Donaldson Torit.

This dust collector is a pressure vessel designed to ASME section VIII, rated for full vacuum and maximum working pressure of

40-PSI. Inside the tank, four Donaldson PowerCore filters are mounted in secure Donaldson retention brackets. These state-of-the-art filters provide for an impressive yet conservative flow rating of 900-SCFM while maintaining a MERV 13 filter efficiency rating per ASHRAE 52.2-2007.

Filters are cleaned via a reverse pulsejet design, positioned optimally for efficient cleaning of the filters. The cleaning is controlled using a custom controller with a standard periodic cleaning cycle, and with a operator initiated manual cleaning cycle either from the plant control room or from a button on the controller box. Filters are easily changed in minutes with no tools required. Filter replacement cost is roughly one-quarter of that for a conventional bag filter of similar capacity.

The tank is a drop-in replacement for the Wilco 19- and 31-bag dust collectors for minimal installation down-time. This is a direct fit for Wilco 400- and 700-CUFT scale and blend tanks, but custom tank mountings can be arranged.

Collector requires 10-SCFM of 90 to 100-PSI clean, dry, compressed air for cleaning and 110V for controls.

Tank comes equipped with 5 main and 3 choke vents, pressure gauge port, and 3 vacuum port, 20 Wilco designed manway, filters, cleaning assembly, and cleaning control box.

12-ft diameter x 32-ft, 8-in tall with an internal volume of 2560-cf and non pressure design for vented usage. Complete with 5-in discharge pipe with flange at base of cone, 5-in fill pipe with Victaulic grooved connection located in the cone, and 5 inch vent pipe with Victaulic connection located in the cone. Tank will be supported by four 8-in pipe legs with I-beam skid base capable of supporting the tank while containing bulk material. 3-in air supply manifold with Victaulic connection located on one pipe leg. The tank is to include a complete aeration system for supplying air pressure to the tank and to fluidize the bulk materials for pneumatic conveying. One 20-in diameter bolted cover none pressure manway located in cone and one 20-in diameter non pressure manway installed in the tank head with interior ladder. Complete with sandblast and two coat paint system of single color. Less external ladder and OSHA ladder cage.

In abrasive blasting, one of the leading issues is entrained moisture in compressed air. This unavoidable byproduct of the compression process can contribute to clogs in media blasting pots and can flash rust the surface being blasted. By removing this moisture, problems are decreased and profitability is increased. WILCO compressed air drying systems efficiently remove entrained water and filter the outgoing air to meet todays increasing demands for clean, dry air. WILCO systems are designed for maximum portability and minimum footprint for ease of use in tight work environments.

Compressed air first enters an aftercooler to reduce the temperature of the air to near ambient, precipitating much of the entrained water. An air driven fan provides cooling air to the aftercooler. No electricity is required. Air travels through an initial separator tank. The cooled air then travels to the bottom of the collector tank where the separated water collects. From there, air passes through a bed of desiccant pellets that act like a sponge, absorbing any remaining humidity and leaving a stream of dry air.

Wilcos collector tank is lined with a special coating to eliminate corrosion and increase tank life. Sight glasses at two levels enable a user to quickly assess desiccant life with a glance.

Wilco provides worldwide turnkey Bulk Plant erection and construction
services including scale systems and electrical.The Wilco air compressor skid is used for pneumatic displacement of bulk materials such as cement, sand, drilling mud bulk constituents or other powdered or granular materials.

Wilco offers a multitude of flanges and nipples in both standard and custom sizes.
Most standard sizes are in inventory and ready to ship.