Wire Pro

United States

• MaterialTitanium
• Tightest Tolerances±.0005"
• Material FinishAnodize for Titanium

Making use of our EDM machining capabilities, Wire Pro manufactures titanium fracture plates used within a facial implant application. These titanium components are specially made for a client in the medical industry, operating to a tolerance of ±.0005” in keeping with the close precision required for such an application. Pieces are EDM machined to minimum lengths as small as .300” and widths of .100”, with material thickness as thin as .024”. On the larger end of titanium fracture plates that we EDM are pieces with lengths to 8.00”, widths to .250”, and a maximum thickness of .125” in this application. Once the EDM machining process is completed, the component undergoes a tumble deburr operation to ensure a smooth, uniform surface free of sharp edges or ridges. Finally, the piece receives an anodized finish. Our CAD and CAM design services are used throughout the production of each titanium piece, designing and manufacturing unique features which can include round or irregularly-shaped notches and holes used for fastening or surface stress relief. Our client’s order runs between 100 and 5, 000 of these pieces each year, and Wire Pro meets ISO standards in the EDM manufacturing of this product.

• Surface Finish32 RMS
• Overall Part DimensionsThickness: 2.00"
• Tightest Tolerances±.0005"

Wire and Sinker EDM of Iconel Cargo Latch for the Aerospace Industry When Wire Pro was contracted by a client in the aerospace industry to manufacture 1, 000 Iconel cargo latches, we rose to the challenge. Using a combination of wire and sinker electrical discharge machining (EDM), we manufactured the cargo latches in accordance with a customer-supplied CAD print. Once the primary component had been machined, we applied glass beading to achieve a 32 RMS surface finish. The final cargo latches measured 2.00 inches thick, and we upheld +- .0005 of an inch tolerance throughout manufacturing. When we were certain we had surpassed our client's expectations for quality and precision, we delivered the order.

• MaterialD2 Tool Steel
• Hardness58-62 Rockwell
• Tightest Tolerances+/- .001"

Wire Pro manufactured these featured D2 steel progressive dies for a client in the automotive industry. Each die is used to manufacture a push rod guide plate for high-performance automotive engines. Starting with a client-supplied print, we manufactured the dies using wire EDM, ensuring we met our client's precise requirements. The final dies measured 1.500 inches in thickness with a bend angle of 90 degrees, and featured a Rockwell Hardness value of 58-62. Upon completion of the D2 steel dies and when all standards had been met, we delivered the order to our client.

• Material17-4 Stainless Steel
• Tightest Tolerances±.001"
• Surface Finish32 RMS

Wire EDM Machined 17-4 Stainless Steel Ratchet for the Medical Industry Using a customer-supplied CAD print and CAM programming, Wire Pro manufactured these featured 17-4 stainless steel ratchets for a client within the medical industry. We precision machined the ratchets using 2-axis wire EDM, and upheld a tight +- .001 inch tolerance throughout the process. The final ratchets measured 5.500 inches long, .180 inches wide, .200 inches thick, and featured a .004 inch maximum internal radius. We achieved a 32 RMS surface finish. We manufactured 2, 000 parts annually for our client