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We are leaders in the market for providing best range of ARTIFEX PERIPHERAL WHEELS, ARTIFEX POLISHING BLOCKS, DEBURRING SYSTEM FOR MACHINED PART, PLANETARY HEAD (TRI-TEN) DEBURRING and AUTOMATIC END DEBURRING SYSTEM

ARTIFEX PERIPHERAL WHEELS

  • SERIES 2012905, ARTIFEX PERIPHERAL WHEELS
  • Outer Diameter 100 mm

Outer Diameter 100 mm Face Diameter 20 mm Inner Diameter 25 mm Grit 46 Quality SC-WP - Soft

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ARTIFEX POLISHING BLOCKS

  • SERIES 2012635, ARTIFEX POLISHING BLOCKS
  • Width 50 mm

ARTIFEX POLISHING BLOCKS Length 80 mm Width 50 mm Height 20 mm Grit 46 Quality SC-MP Block - Soft

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DEBURRING SYSTEM FOR MACHINED PART

  • Size 4' x 4

This custom deburring system is compact at 4' x 4' foot print per customers requirements. Allen Bradley controller with ethernet communication. Touch screen input and display. 200+ Unique part number program storage. Dust collection system suggested

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PLANETARY HEAD (TRI-TEN) DEBURRING

  • Size 75 sq. in. with three,6"

The Abtex Three-Brush Planetary (Tri-Ten) Head deburring machine has been designed to produce optimal brushing action in through-feed applications. Three, 10" disc deburring brushes offer 207 sq. in. total of abrasive surface area, compared to 151 sq. in. with six, 6" brushes or 75 sq. in. with three, 6" brushes. Further, independent variable speed drives allow for job-to-job fine tuning of the rotary head-to-individual brush speed ratio by the system operator. We also have incorporated a unique, operator-friendly way to change out the deburring brushes on this deburring equipment. There is no threaded bolt or nut retaining the brush from underneath. Instead, the operator simply turns a horizontally located set screw to release or capture the brush via a "knob-headed" retaining pin. This eliminates the need for a spindle lock since the brush and center retaining pin need only be held up in their mounting position during installation and removal. The Abtex Tri-Ten Deburring System design is the result of extensive lab work and more than 34 years of machine building and brush application experience. Our approach with all equipment is to make deburring machines that are simple in their design, but robust in their construction. The result is overbuilt equipment that performs reliably and effectively over the long term.

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AUTOMATIC END DEBURRING SYSTEM

  • Size 12" or 14

Pressing two palm buttons activates the clamping mechanism and table travel. Automatic clam shell hood provides added safety and additional dust control. One 12" or 14" Abtex disc brush is driven by a 2 HP motor and variable speed drive. Table accommodates extrusions measuring 4" to 46" in length. (Custom clamping available for lengths less than 4".) 3 to 4 cycles per minute. 14" wide table can offer multiple part loadingcycle. Dust collection unit: WX-1200.

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Profile End Preparation System

Low cost, compact – Just 24" wide, 24" long and 48" high. Operator clamps sample part in place and manually feeds part across abrasive filament disc brush face. 2 HP, 1750 RPM electric motor reverses direction when part carrier contacts limit switch. Removes burrs quickly and completely regardless of work piece geometry. Lateral surface finish not affected. Dust collection unit: C3-800

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FLOW-THROUGH SYSTEM

  • Size 12" or 14

Accommodates extrusions from 3" to 108" in length. Four 12" or 14" Abtex fiber abrasive disc brushes are each driven by a 3 HP, 1200 RPM brush motor. Variable speed frequency drive. Variable speed conveyor at a maximum speed of 6"sec. Up to 900 partshr. Dust collection unit WX-3000.

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DEBURRING SYSTEM FOR POWDER METAL

  • Size 2

This Part required deburring of 2 surfaces, one flat and one counterbored. So Abtex designed a machine to smooth the flat surface, then the counterbore. The entire process takes about 9 sec per part. A 6 inch brush thoughtly deburrs the flat surface. Then a 2" brush smooths and cleans the counterbore while clamped. Dust collection system suggested

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DOUBLE END TUBE DEBURRING SYSTEM

  • Size 8

Deburrs tubes 2.95" to 14" long with diameters of 38" to 1-14." Four 8" Abtex fiber abrasive disc brushes are each driven by a 1 HP motor. Hopper loading. Variable speed conveyor. 0-10"sec. Up to 6, 000 tubeshr. Dust collection unit WX-3000.

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MACHINE DEBURRING SYSTEM

  • ITEM 0630000
  • Diameter 3 "
  • Fil. Dia./Grit .040/80

Take advantage of available in-machine capacity to reduce downtime and eliminate the extra handling needed to move parts to separate deburring center. Integrate deburring into your system using Abtex abrasive filament technology. Our engineers will evaluate your application and recommend the most appropriate brush configuration, mounting system and operating parameters.

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DISC BRUSH DRIVE ARBOR

  • SERIES 0583500, DISC BRUSH DRIVE ARBOR WITH RETAINING NUT
  • Shaft Diameter 1 "

For Brush O.D. 3 " 4 " Shaft Diameter 1 " Shaft Length 1-34 " 1-78 " Drive Pins 14" at 180° on 1.25 BC

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TUBE TYPE BRUSHING TOOLS

  • Diameter 030
  • SERIES 0800000, MINIATURE PRECISION, MICROABRASIVE - 1000 GRIT SILICATE, TUBE TYPE BRUSHING TOOL

Diameter .030 " Brush Length 12 " Overall Length 4 " Stem Diameter .015 " For Hole Diameter (Decimal) .031 " For Hole Diameter (Fraction) 132 " Grit 1000 Grit Material Silicate

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COMPOSITE HUB RADIAL WHEELS

  • SERIES 0110701, SILICON CARBIDE FILAMENT, COMPOSITE HUB RADIAL WHEEL
  • Diameter 6

Diameter 6 " Trim Height 1-12 " Face Diameter 12 " Inner Diameter 2 " Fil. Dia.Grit .04080 MSFS 3, 600 Material Silicon Carbide

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COPPER CENTER RADIAL WHEELS

  • SERIES 0100300, ABTEX SMALL DIAMETER COPPER CENTER RADIAL WHEEL
  • Diameter 1

Diameter 1 " Fil. Dia.Grit .018600 Arbor Hole 38 " Trim Length 18 " MSFS 10, 000 Filament Material Aluminum Oxide

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DRIVE ARBOR

  • SERIES 0107500, DRIVE ARBOR
  • Arbor Diameter 1/2

Arbor Diameter 12 " Stem Diameter 14 " Stem Length 34 " Shaft Length 34 " Maximum Diameter 4 " Number of Brushes 1

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DEBURRING SYSTEM FOR SPECIFIC FINE BLANKED PARTS

  • Size 254mm

This system is capable of deburring both sides of a fine blanked part in a single pass using 2- planetary heads Three 254mm, application-specific abrasive filament brushes on both heads eliminate burrs and provide the specified edge radius. The machine can be either bulk fed (operator or robot) or fed directly by the upstream press. The system also communicates with the upstream press, centralized coolant system and downstream conveyors to ensure safe, efficient and effective part processing. Coolant is liberally applied during the deburring operation to ensure part cleanliness and extend media life.

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FLAT PART PREPARATION SYSTEM

Uses 4 10" nylon abrasive filament brushes two up and two down. The system is capable of deburring both sides of the flat part in a single pass. A magnetic conveyor transports parts under the brushing heads, which deburrs the top surface. A second magnetized conveyor draws the up the part and transports it across a second, inverted brushing station, which deburrs the bottom surface. Parts pass under a rince and air knife before exisitng. This system is equipped with mist collection system and coolant filtration system, which includes a magnectic separator to capture fine metallic particle. A paper bed filter provides final filtration.

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DEBURRING SYSTEM FOR GREEN POWDER METAL

  • SERIES GP-2

It protects your design -- removes only burrs, preserving base material; maintains each part’s unique geometry. It saves money -- deburrs top and bottom of each part in a single pass, providing you the lowest per-piece deburring cost. It increases efficiency -- deburrs green parts while they’re still inexpensive to work with. It meets your exact need – brushes are easily customized for your specific parts. It keeps up with your press and communicates both upstream and down. It’s ruggedly built for 247 use. It’s portable – built on casters for easy movement around your shop floor It adapts to your individual lines – easily cranks up or down up to 10 inches for perfect interface with existing equipment. Abtex designers are available to configure a solution for your specific needs. Dust collection system suggested

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GEAR DEBURRING SYSTEM

The manufacturing process leaves burrs in two different places on a critical, flat area about the size of a nickel, near the spline and on the gear teeth themselves. Each V-shaped tooth needs to be deburred on all surfaces. Burrs in any of these areas would create expensive waste or worse, costly operational problerns. Each gear would need to be flipped in the machine so the deburring brushes could do thier work- reaching every surface to be deburred. The final challenge is to maintain high levels of productivity, each part would beed ot be completely deburred in 6 seconds or less. Parts are loaded into the machine and the nickel-size flat surfacenear the spline is deburred. The part is then flipped to present the outer-diameter teeth to the deburring brush. The brush moves in a counter-rotation while the part spins. This allows the teeth to be completely deburred top and bottom and all facing surfaces simultaneously.

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CUSTOM GEAR DEBURRING SYSTEM

The manufacturing process leaves burrs in two different places on a critical, flat area about the size of a nickel, near the spline and on the gear teeth themselves. Each V-shaped tooth needs to be deburred on all surfaces. Burrs in any of these areas would create expensive waste or worse, costly operational problerns. Each gear would need to be flipped in the machine so the deburring brushes could do thier work- reaching every surface to be deburred. The final challenge is to maintain high levels of productivity, each part would beed ot be completely deburred in 6 seconds or less. Parts are loaded into the machine and the nickel-size flat surfacenear the spline is deburred. The part is then flipped to present the outer-diameter teeth to the deburring brush. The brush moves in a counter-rotation while the part spins. This allows the teeth to be completely deburred top and bottom and all facing surfaces simultaneously.

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TRI-TEN TWO-SIDE FLOW-THROUGH SYSTEM

This system is capable of deburring both sides of a flat part in a single pass without flipping it. A magnetic conveyor transports parts under the first planetary head, which deburrs the top surface. A second magnetized conveyor draws up the part and transports it across a second, inverted planetary head, which deburrs the bottom surface. A third conveyor passes the part into a degausser that demagnetizes it. The system can be expanded to include application-specific auxiliary equipment. Alternative part fixturing methods can be designed for non-ferrous parts. The system can be designed with multiple planetary heads in-line for extra brushing time to completely deburr parts without sacrificing conveyor speed.

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