AJR Industries, Inc.

United States

The D800Z is designed for high-performance job shops providing precision large part 5-axis machining for the diemold and aerospace markets. Like the D300 and D500 machines, the D800Z offers easy access to the spindle and table, a highly rigid structure for responsive cutting, outstanding surface finishes and optional automation devices. Workpieces of up to 1, 000mm in diameter and 1, 200kg in weight can be machined in five axes, with great efficiency and fewer operations for reduced production time.

The D300 is designed to provide superior sustained dynamic accuracy in a fiveaxis configuration. Core-cooled ballscrews, temperature-controlled DD motors and spindle all combine to deliver thermal stability. The DD- driven rotary axes provide the speed and accuracy to be productive in a wide variety of workpieces and materials.

The D500 is designed to provide superior sustained dynamic accuracy, perfect for your complex mold machining needs. Makino Thermal Stabilizer technology isolates the machine from fluctuating shop conditions. Insulated castings, core-cooled ballscrews, temperature-controlled DD motors and spindle all combine to deliver thermal stability. The rotary axes deliver twice the accuracy of competitive machines to achieve greater accuracy performance when machining away from the center of rotation.

The DA300 is inspired by the best design characteristics from both vertical and horizontal machine platforms to deliver the highest productive capabilities for multi axis workpieces in the very smallest of machine footprints. These features make the DA300 ideal for single set up, multi side accessibility, or full contouring capability to quickly and efficiently tackle a wide variety of complex production part applications typical of industrial hydraulic & pneumatics elements, optical, electrical & semiconductor markets, medical & dental products, die cast parts, automotive components, aircraft and aerospace parts as well as contract job shop work.

The F5-5XR offers the same speed and precision of the F5, but with the added flexibility inherent to 5-axis machining centers. Using simultaneous 5-axis, 2+3 machining or even simple five-face machining techniques, the F5-5XR helps manufacturers reduce part setup and handling, cut lead-times, improve quality and lower costs while providing outstanding precision and fine finishes in very demanding, complex, 3-D contoured part applications.

The V22-5XB vertical machining center is designed for diemold applications. It features a specially designed tilt-trunnion table with combined B- and C-axes to provide diemold shops with a full 5-axis simultaneous milling answer for intricate 3-D shapes. The table provides the highest accuracies and repeatability available in the industry, with less lost motion and higher stiffness and rigidity than comparative 5-axis machines. The V22-5XB provides one-setup access to complex, multiple-sided parts, reducing handling and costs. It also facilitates access to undercut areas, oddly positioned features and complex geometriesall with optimum, shorter tool lengths. This creates the best tool life and surface finish characteristics in the marketplace. The machine can also be used in the more traditional 2+3 mode for blending and matching complicated multi-plane surfaces typical of diemold production.

The V22-5XB Graphite incorporates a fully enclosed splash guard with an integral dust-handling system that completely seals graphite dust inside for a clean shop environment. Besides sealing graphite dust, dry machining of steel and castings is also possible. In addition, theV22-5XB Graphite features a specially designed tilt-trunnion table with combined B- and C-axes to provide diemold shops with a full 5-axis simultaneous milling answer for intricate 3-D shapes. The table provides the highest accuracies and repeatability available in the industry with less lost motion and higher stiffness and rigidity than comparative 5-axis machines. The V22-5XB Graphite features a low-vibration, high-speed spindle and Makinos proprietary SGI.4 control to deliver high-accuracy, high-speed machining. This unique combination provides one-setup access to complex, multiple-sided parts, reducing handling and costs. It also facilitates access to undercut areas, oddly positioned features and complex geometriesall with optimum, shorter tool lengths. This creates the best tool life and surface finish characteristics in the marketplace. The machine can also be used in the more traditional 2+3 mode for blending and matching complicated multi-plane surfaces typical of diemold production.

The V33i-5XB vertical machining center is designed for diemold applications. It features a specially designed tilt-trunnion table with combined B- and C-axes to provide diemold shops with a full 5-axis simultaneous milling answer for intricate 3-D shapes. The table provides the highest accuracies and repeatability available in the industry with less lost motion and higher stiffness and rigidity than comparative 5-axis machines. TheV33i-5XB provides one-setup access to complex, multiple-sided parts, reducing handling and costs. It also facilitates access to undercut areas, oddly positioned features and complex geometriesall with optimum, shorter tool lengths. This creates the best tool life and surface finish characteristics in the marketplace. The machine can also be used in the more traditional 2+3 mode for blending and matching complicated multi-plane surfaces typical of diemold production.

The EDNC10 is the third machine in the EDNC-Series line-up. It provides additional XYZ stroke capacity and is available in a standard and wide-tank configuration. The standard EDNC10 accepts part sizes up to 59.1 x 43.3 (1, 500mm x 1, 100mm), and the wide-tank version accommodates larger parts up to 78.7 x 43.3 (2, 000mm x 1, 100mm). Both machine configurations utilize a three-sided programmable rise-and-fall work tank and stationary worktable design that provide unimpeded access to the work tank. The machine design minimizes shop floor space by integrating the dielectric reservoir into the base casting of the machine, improving the thermal stability. The robust and precise machine structure achieves high-level accuracy on workpieces weighing up to 6, 600 lbs. (3, 000kg).

The EDAC1 sinker EDM machine is built to deliver the highest level of accuracy and surface finish capability with its refined power generator control and exacting construction. The mechanical alignment tolerances of each axis is 2 microns (0.00008) or smaller over the full stroke, and the machine is capable of producing positional tolerances of 1 micron (0.00004), making the EDAC1 purpose-built for a lifetime of repeatable ultra precision. The EDAC1 features a stationary worktable design with a three-sided rise-and-fall work tank that provides excellent access for part setup and process monitoring.