All Metals & Forge Group, LLC

United States

Forged metals tend to be harder, stronger and more durable than cast forms or machined parts. The reason why, is simple: pressure alone forms the steel into the right shape, and the metals response to such overwhelming force tends to align the grain. That means you get more cogent internal structure and a far greater ability to withstand warping and wearing. FORGED BAR SHAPESThere are actually four general variations of a forged bar which include: round bars, square bars, flat bars and hex bars. All Metals has the forging capabilities to produce bars from the following alloy types: FORGED BAR CAPABILITIESThe maximum length for forged round bars and hex bars is 420 inches in carbon steel, alloy steel and tool steel with a maximum weight of 80, 000 pounds, 220 inches in stainless steel with a maximum weight of 80, 000 pounds, 220 inches in the nickel and super alloys with a maximum weight of 20, 000 pounds, 220 inches in aluminum with a maximum weight of 10, 000 pounds and 144 inches in titanium with a maximum weight of 10, 000 pounds. The maximum length for flat bars and square bars is 220 inches in carbon steel, alloy steel and tool steel with a maximum weight of 60, 000 pounds, 27 inches in the nickel and super alloys with a maximum weight of 15, 000 pounds, 60 inches in aluminum with a maximum weight of 10, 000 pounds and 65 inches in titanium with a maximum weight of 15, 000 pounds. All Metals & Forge Group, as an ISO 9001:2008 and AS 9100:2009 Rev.C certified forging manufacturer, has a vast inventory (300 alloys & grades) on the floor which will aid you in the quickest deliveries, high quality and extremely competitive products!

All Metals & Forge Group is a leading manufacturer of high quality custom forged blocks for all industries, specializing in the oil & gas, aerospace, medical, chemical and food processing industries. Our custom forged blocks exhibit high strength, ductility and ease of machining. Parts manufactured from forged blocks perform well in high pressure and high wear applications. Specifically, stainless steel and non-ferrous bars will perform well in corrosive environments due to their specific alloy properties. FORGED BLOCK CAPABILITIESOur experienced staff will manufacture your custom forged blocks to your exact specifications, maximizing your production capabilities and minimizing material waste. We offer a wide range of sizes and grades to meet the requirements of your applications. Quantities ranging from prototype and short run up to full production runs are available. The table below shows the sizes and metals available. For a full list of alloys, click here.

All Metals & Forge Group manufactures high quality forged shafts and forged step shafts for a wide range of demanding industrial applications. Our custom forged shafts and hollow bored shafts can be produced with diameters ranging from 2 inches to 84 inches and lengths up to 39 feet. SHAFT FORGING PROCESSForged Flanged Shaft We use an open die forging process to produce shafts with tight tolerances, high strength, excellent impact resistance and high wear resistance. Our forged shafts and step shafts are manufactured using the highest quality alloys to ensure that your part performs well in todays harsh corrosive environments. Alloys available include carbon steel, alloy steel, tool steel, stainless steel, aluminum, copper and nickel alloys. All Metals & Forge Groups forged shafts are manufactured for the following industries: Oil & Gas ExplorationChemical & Petrochemical ProcessingGear ManufacturingMachineryMetalworkingAircraft & AerospacePower GenerationEngines & TurbinesPulp & Paper ProcessingFood Processing

All Metals & Forge Group produces forged shafts, forged crankshafts and forged step shafts in carbon steel, alloy steel, stainless steel, titanium, nickel, aluminum, copper, and tool steel to ASTM, AMS, AISI, SAE, Boeing, GE, and other industry-recognized specifications. Forged shaft diameters range from 2 inches up to 84 inches and lengths up to 39 feet. All Metals & Forge Group can also produce hollow bored shafts up to 39 feet in length. Flanged shafts, crankshafts and forged step shafts are used in a wide variety of industries including oil and gas exploration, machinery, gear manufacturing, aircraft and aerospace, energy and power generation, defense, automotive, heavy industrial, manufacturing, general metalworking, petroleum and chemical, mining, engine and turbine, ship building, construction, fabricated metal, pulp and paper, and food processing.

Weld neck flanges are circumferentially welded at the neck where the integrity of the butt welded area can be easily examined by radiography. The bores of both pipe and flange match, which reduces turbulence and erosion inside the pipeline. The weld neck is therefore durable in critical applications.

Threaded flange are referred to as either threaded or screwed. They are used to connect other threaded components in low pressure, non-critical applications. No welding is required.

Blind flanges are used to blank off pipelines, valves and pumps. They can also be used as an inspection cover. It is sometimes referred to as a blanking flange.

Socket weld ring flanges are counter-bored to accept the pipe before being fillet welded. The bore of the pipe and flange are both the same to provide good flow characteristics.

Lap joint flanges are always used with either a stub end or taft which is butt welded to the pipe with the flange loose behind it. This means the stub end or taft always makes the face. A lap joint is used in low pressure applications because it is easily assembled and aligned. To reduce costs, these flanges are supplied without a hub.

Ring type joint flanges are used to ensure a leak proof flange connection at high pressures. A metal ring is compressed into a hexagonal groove on the face of the flange to make the seal. This jointing method can be employed on Weld Neck, Slip-on and Blind Flanges.