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We are leaders in the market for providing best range of flexible packaging machine, Random Case Sealers, Piston Filling Machine - Rotary Valve Style, box forming machine and Capping Machines

flexible packaging machine

Flexible Packaging machinery also encompasses a wide array of products and industries but the common characteristic is that the package is soft (flexible) such as bags, pouches, drink cartons and other collapsible type of containers. Generally it means the container is formed from a single or double web and that it is also filled and sealed during that same process. Vertical Form Fill and Seal (VFFS) is the most common type of machine used. You see its products in the form of snack packages, lotion samplers, loose candies, nuts, powdered goods (often inserted into cartons as in cereals, brown sugar, etc.), and even parts like bolts or other hardware items. Another common type of flexible packaging machine is the horizontal flow wrapper. Horizontal flow wrappers are used to package solid products individual packages like candy bars, health food bars, brownies, or even packages holding a notepad or electronic parts. There are horizontal pouch machines that also work from a continuous web as well as specialty resealable standup pouches that are preformed individually and then loaded onto the filling and sealing machine from a magazine feed. Whatever your need for flexible packaging equipment, Busch Machinery more than likely has the machine you need. Give our staff a call today or send us an email. We are here to serve you!

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Random Case Sealers

Random case sealers are used when each box size can vary randomly, such as in order picking warehouses. In this situation the carton sealer automatically adjusts to the size of the box as presented. Random box sealing machines run much slower than Uniform case sealers and cost quite a bit more, due to the extra mechanisms and time required so that the machine can self-adjust to the carton size.

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Piston Filling Machine - Rotary Valve Style

Another type of filling machine is the rotary valve piston filler. This type of filler differs from the check valve type in that it is not self-priming but instead is fed from a hopper above. In betwen the hopper and discharge is a rotary valve that opens between the hopper and cylinder on the intake stroke, then rotates 90 degrees between the cylinder and dispense tube for the discharge stroke. The big advantage of a rotary valve piston filler is not only its ability to fill thick pastes but its ability to also fill products with suspended solids such as potato salad, salsas or any other chunky product. As with most piston filling machines accuracy is within 12 percent, plus or minus. A rotary valve piston filling machine can be purchased as a single or double headed benchtop model, or configured as a multiple head automatic piston filling system. Easy no-tool disassembly using triclamp fittings, rotary valve piston fillers are great for chemicals, foods, cosmetics and any number of other thick or suspen

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box forming machine

Case Erectors form up boxes from the lay flat position and close and seal the bottom flaps of the carton with tape or optionally with hot melt glue. Most often they are used in conjunction with automatic case packers (below) but can also be used for hand packing products into the box. A case erecting machine can be made in several formats including vertical and horizontal depending on which configuration is best suited for the product that will be inserted. Case Packers Case Packing machines are available from for a wide range of packaged products and manufactured goods. Models are available for horizontal, vertical and robotic case packing. Examples of the types of goods that can be automatically packed in boxes are bottles, cans, shelving units, bags such as snack foods, TV's, sewing machines, cabinets, and really almost anything packed in a carton. There are numerous ways to accomplish these applications and the best way to discover your options is to call us at 800-840-9573 (US) or 520-777-3360 (Intl). Palletizing Equipment Once your products are ready for shipment the next step in automation is an automatic palletizer. Palletizers are available in several formats depending on your specific application ranging from low table to high table styles or in some cases robotic. Palletizers are capable of more than just loading boxes onto pallets but can also load large bulk bags, tires, cabinets or many other products. Again the options are many, so we recommend that you call or email us about your specific application.

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Capping Machines

Busch Machinery carries several types of capping equipment including cap tighteners, automatic screw cappers, ROPP cappers, snap cappers and lidding machines. Inline screw capping machines are among the most popular models we sell because they are generally easy to changeover without the need for expensive change parts. However chuck cappers offer much better torque consistency and can be configured for high speed rotary capping applications. Oftentimes our customers purchase cap tighteners for retorquing caps after induction sealing (which tends to loosen caps), or for various specialty caps like trigger sprayers or pump spray assemblies. ROPP capping machines use a blank shell and knurl the threading onto the cap after application to the bottle with special chucks that run the threads on the cap while rotating around it. Please scroll down this page or go to our capping equipment page now. Please give us a call if you have any questions so our experts can go over your application with you.

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Filling Machines

The range of filling equipment options goes way beyond a simple liquid filling machine such as a basic pressure overflow filler. Filling machinery also encompasses powder filling machines of several types such as Net Weight Fillers, Auger Filling machines, and volumetric fillers. And of course liquid filling equipment has a number of options too such as pressure fillers, siphon fillers, vacuum fillers, piston filling machines, and other types of volumetric filling systems. But even within these types of liquid fillers there are variations such as viscosity of the liquid, its foaming characteristics, or even thick or thin liquids with solids such as salsa, potato salads or fine particulates and abrasives such as hand cleaners. And beyond powder filling and liquid filling machinery are counting machinery for tablets, capsules and softgels as needed for the pharmaceutical and nutraceutical industries, or more specialized counters needed for parts packaging.

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Pressure Filling Equipment - Overflow Fillers

Pressure filling machines are characterized by the fact that product is pumped directly from the supply tank into the bottle which than fills to the set level and then overflows back into the tank. Upon completion of the fill cycle the pump is turned off, allowing the remaining excess product to drain back to the tank, and in the case of many plastic bottles, to allow the swelled bottle to relieve the built up pressure. The big advantage of using a pressure filler is that it fills to a liquid level in the bottle as opposed to dispensing an exact volume as with a piston filler. Since bottles often vary somewhat volumetrically, a liquid level filler allows bottles on the shelf to look uniformly filled, even with slight variation of fill volume. An overflow filler works great with pure liquids, lotions and shampoos so long as they do not contain particulates. Great for water bottling, non-carbonated beverages, lotions, shampoos and a wide variety of other products. Pressure filling machines can be configured for inline filling up to 12 heads, or as rotary filling head for higher speed operations up to 72 heads.

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Siphon Filling Machine

Siphon Fillers are the simplest type of semi-automatic filler available and are very affordable (under $3, 900) systems for bottling free flowing liquids. Since this filling system operates by siphon it is impossible to overfill a bottle since the level in the bottle is set to the level in the tank. All stainless steel contact parts and tank makes this usefull for a variety of products such as water, chemicals, non-carbonated beverages as well as a variety of cosmetic products like lotions and light shampoos. Siphon filling machines are so simple all you need to do is gravity flow your product into the float valve level controlled tank, adjust the bottle stand to the right height, start the siphon, and start producing. Fills 4 oz to 1 gallon containers easily and faster than you might think. Piston Fillers - Check Valve Type Another simple filling system is a check-valve operated piston filling machine for product consistencies ranging from light liquids to lotions. An attractive feature of this style of piston filler is that it is self priming for most products. In other words you simply drop a hose into your product and the piston filling system will pull the product up on each stroke than dispense the volume of product you set the machine for into your container. Accuracy of plus or minus one-half of a percent is typical for this kind of machine. CIP (clean in place) for many products and easy no tool disassemblyassembly for thorough cleaning. Great as a single head or two head tabletop filler, or can be ganged together for fully automatic filling operations. Systems run completely on air so check-valve piston fillers are great for hazardous areas or full washdown environments.

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Multi-Channel Tablet Counting Machines

Multi Channel tablet counters offer the extreme accuracy of count, easy changeover, and the speeds required for today's demanding pharmaceutical and nutraceutical requirements. Soft gels, capsules and tablets of all shapes and sizes can be filled accurately with channel counters. Available in 12 channel increments with production speeds of fifty bottles per minute per 12 channels is possible. Changeovers and cleanup can be completed in less than 15 minutes without the use of tools. Store up to 50 product counts and settings into memory for instant startup.

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Labeling Machines

Just as with filling equipment, labeling machines come in numerous configurations dependent on the type of packaging that needs to be labeled. Busch Machinery offers numerous choices such as top labeling, bottom labeling, wrap labeling, front and back labeling, print and apply labeling, and sleeve applicators in models ranging from benchtop semi-automatic labelers to high speed automatic labeling systems. Among the types of labelers we have available are pressure sensitive labelers, hot melt glue labeling machines, cold glue labelers and shrink sleeve labelers (also known as full body sleevers). No one else can offer you the number of selections of labeling machinery as Busch Machinery with its expertise in the labeling equipment field, in many cases allowing you to choose from several selections to match your budget and needs. For more information about our labeling machines scroll further down the page or visit our labeling equipment page.

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labeling equipment

Just as with filling equipment, labeling machines come in numerous configurations dependent on the type of packaging that needs to be labeled. Busch Machinery offers numerous choices such as top labeling, bottom labeling, wrap labeling, front and back labeling, print and apply labeling, and sleeve applicators in models ranging from benchtop semi-automatic labelers to high speed automatic labeling systems. Among the types of labelers we have available are pressure sensitive labelers, hot melt glue labeling machines, cold glue labelers and shrink sleeve labelers (also known as full body sleevers). No one else can offer you the number of selections of labeling machinery as Busch Machinery with its expertise in the labeling equipment field, in many cases allowing you to choose from several selections to match your budget and needs. For more information about our labeling machines scroll further down the page or visit our labeling equipment page.

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case erectors

Case Erectors form up boxes from the lay flat position and close and seal the bottom flaps of the carton with tape or optionally with hot melt glue. Most often they are used in conjunction with automatic case packers (below) but can also be used for hand packing products into the box. A case erecting machine can be made in several formats including vertical and horizontal depending on which configuration is best suited for the product that will be inserted. Case Packers Case Packing machines are available from for a wide range of packaged products and manufactured goods. Models are available for horizontal, vertical and robotic case packing. Examples of the types of goods that can be automatically packed in boxes are bottles, cans, shelving units, bags such as snack foods, TV's, sewing machines, cabinets, and really almost anything packed in a carton. There are numerous ways to accomplish these applications and the best way to discover your options is to call us at 800-840-9573 (US) or 520-777-3360 (Intl). Palletizing Equipment Once your products are ready for shipment the next step in automation is an automatic palletizer. Palletizers are available in several formats depending on your specific application ranging from low table to high table styles or in some cases robotic. Palletizers are capable of more than just loading boxes onto pallets but can also load large bulk bags, tires, cabinets or many other products. Again the options are many, so we recommend that you call or email us about your specific application.

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