Callen Die Casting

United States

Modern Aluminum Die Casting Machines ranging in size from 600 ton to 1750 ton produce castings for a broad variety of industrial market sectors: Off-Road EquipmentLawn and GardenAutomotiveComputer HardwareMetering DevicesTelecommunicationsIndustrial LightingGeneral Engineered CastingsPower and Hand ToolsConventional aluminum die castings range in size from a few ounces weighing from a few ounces through 35 poundsand are manufactured with certified aluminum alloys that include: 380, 383, and 413 Complex thin-walled, low porosity aluminum die castings are produced from the combined benefits of vacuum-aided casting and electronic process monitoring.

Zinc hot chamber die casting machines ranging in size from 250 ton to 500 ton produce castings for a broad variety of industrial market sectors: Metering and Control DevicesLawn and GardenCommercial LightingGeneral Engineered Die CastingsPower and Hand ToolsConventional zinc die castings range in size from a few ounces to 12 pounds.

Callen manufactures precision Miniature Zinc Die Cast components with weights ranging up to 12 ounces for numerous industrial market sectors including: Security DevicesIndustrial ControlsComputer HardwareElectronicsTelecommunicationsAutomated hot-chambered miniature zinc die casting machines with process times up to 1200 cycleshr produce components that do not require secondary trimming or deburring. A significant economic advantage of the process is the utilization of inexpensive tooling ranging in price from $7, 500 to $35, 000 that in many cases yield life-of-project utility and low-cost parts.