Power Connectors #2126122

A very high density push pull connector family offering considerable size and weight advantages.

MIL-PP the new standard in push-pull connectors.

Ultra-lightweight
Ultra high-pitch contact density
High-speed data capability
Robust design for the most demanding environments
Positive, blind mateable, key-keyway engagement system
Fully scoop-proof, to prevent accidental contact damage
RoHS, Reach & WEEE compliant
Low-lustre, non-reflective, black finish
Super ergonomic overmould design

This product is a push pull connector that has been specifically designed for soldier-borne and man-portable defence applications. In comparison to other connectors of similar types, it offers simpler orientation alignment, greater sealing performance both mated and un-mated conditions exceeding special forces requirements, excellent shell to shell continuity for minimised electronic signature, all in a ultra robust package for the most demanding field theatre environments. In addition this connector range is fully RoHS compliant.

IP68 (3m) sealing, pcb & solder contacts, scoop proof, blind mating, 1000+ hrs salt spray corrosion resistant, 2000+ mating cycles, and available as overmoulded harness or with fitted flexi PCBs for easy installation.

FIXED RECEPTACLE CONNECTOR

Coded key location
Castellated Lock nut
Solder or printed circuit tail contacts with ground pin to shell
Standard and low profile versions
Fully scoop proof contacts
Can be supplied with flexi PCB

FREE PLUG CONNECTOR

Colour coded Key location
Fully scoop proof contacts
Blind mateable
Available with standard overmoulded harness

IN-LINE COUPLER CONNECTOR

Colour coded Key location
Fully scoop proof contacts
Blind mateable
Available with standard overmoulded harness


SPECIFICATIONS

Materials
Shells: Aerospace grade Aluminium

Insulators: Rigid polymer (PBT)

Contacts: Copper Alloy
Standard Plating finishes
Metal parts: Non reflective, low lustre, black Electroless Nickel (RoHS compliant)

Contacts: Gold
Mechanical Features
Coupling: push pull, blind mating

Contact type: Solder and PCB pins

Contact Retention: Fixed, moulded in position with a positive lock

Sealing: Dynamic sealing o-ring, internal inter contact seal o-ring for panel mounting

Endurance: 5000 mating operations minimum
Environmental Ratings
Temperature Range: -40C to +125C

Vibration: 16hrs random

Sealing: IP68 (3m) Mated and un-mated, IP69K

Salt Spray: 1000 Hours
Mechanical Characteristics
Insulation resistance: 5000M ohms

Dielectric withstand voltage: 500 V

Current rating: 3 amps @ 40C

Mil-C-5015 style, Approved to VG 95234 style, Reverse Bayonet Connector, approved by SNCF to NFF 61030, Conforms to LUL standards, Low Fire Hazard Thermoplastic Insert, 10amp to 42amp, -55C to +125C, 7 to 60 Clip retained contacts.

Modular Bayonet Lock Connector, Plastic Insulator.

ABCIRP connector series is derived from the American Mil-C-5015 & VG95234 specifications. The connectors are intermateable and interchangeable with corresponding types, but feature a low fire hazard thermoplastic insulator which is removable for repositioning at an alternative orientation. Contacts are industry standard 'F80' type and are retained in the insulator by means of a unique beryllium copper spring clip. Connector sealing features a stepped wire seal grommet which can remove the need to populate unused cavities with filler plugs. Crimp tooling is industry standard and contacts are inserted and removed using simple hand tools.

ABCIRPconnectors are approved to French Rail specification N.F.F. 61030

SPECIFICATIONS

STANDARD MATERIALS & FINISHES
Shell: Aluminium alloy, cadmium free plated, black passivation

Insulators: Low fire hazard thermoplastic

Contacts: Copper alloy, gold plated
MECHANICAL FEATURES
Coupling: Three pin bayonet

Polarisation: Shell key, keyway in removable insulator

Contact type: Crimp, rear insertion, front release, rear removable, p.c.tail.

Contact Arrangements: 7 to 60 contacts
ELECTRICAL DATA
Maximum contact Current Rating: 10 Amps to 42 Amps

Voltage Rating: Working 700V to 1250V DCAC Peak

Contact Resistance: 5 m ohms ma

Mono pin connection, capable of carrying high current at high temperatures. Connection is retained by a binding clamp allowing quick fit and release for ease of assembly. The ABSP range employs a superior insulator material that gives excellent impact resistance even at low temperatures. All the materials used in the ABSP range are Low toxicity, Low Smoke. Temp range +150C to -40C. Current 300amp continuous , 1200MP FOR 1 MIN

High Current High Temperature Connectors.

AB Connectors ABSP range of High Current High Temperature Connectors is ideally suited to applications where High Impact resistance is necessary. The Connector can accommodate temperatures between +150C to -40C and will perform perfectly at 300amp continuous and 1200amp for 1min. Please see the catalogue for further details.

SPECIFICATIONS

General Specifications
Temperature Rating: +150C to -40C Continuous Operating

Current Rating: 300A Continuous 1200A for 1 Minute Based on 0000 cable

Operating Voltage: 50V

Voltage Proof: 3kV

Clamp Screw Torque: 5.6Nm (50lbin)

D38999 Series 1, conform to BS 9522-F0034, Nickel Aluminium Bronze with Anti-Glare finish, Rigid PlasticSilicone Rubber Insert, -65C to + 200C, 3 to 24amps, 3 to 128 contacts.

3-Start, High Density Screw Coupling Connector.

Mk38. The Mk38 system of connectors conform to BS9522-F0034 and can withstand the toughest conditions found in the military ground and marine equipment fields.

The range features a high density 100% scoop proof design with a coupling mechanism featuring a quick start thread with an anti-vibration device within a course ribbed nut. This provides positive metal to metal bottoming between connector halves, resulting in a typical screening performance of 75 dB at 100MHz and 65dB at 1000MHz.

MK38 connectors are available in shell sizes accommodating from 3 to 128 contacts in a comprehensive range of platforms compatible with MIL-C-38999 Series 1.

Crimp rear insertion, rear release contacts conform to MIL-C-39029.

The connector range is available with a full complement of sealed outlets and accessories.

SPECIFICATIONS

STANDARD MATERIALS & FINISHES
Shell: Nickel aluminium bronze with antiglare finish.

Insulators: High grade plasticsilicone rubber.

Contacts: Copper alloy, gold plated.
MECHANICAL FEATURES
Coupling: Quick start threaded with audible anti-vibration feature.

Polarisation: 5 KeyKeyway.

Contact type: Crimp removable.

Contact Arrangements: 3 to 128 contacts.
ELECTRICAL DATA
Maximum contact Current Rating: 3 to 24 amps.

Voltage Rating: Working AC or DC peak between 550V and 1250V r.m.s.

Mil-C-5015 style, Approved to VG 95234 style, Conforms to LUL standards, Reverse Bayonet Connector, Low Fire Hazard, Halogen Free Rubber Inserts, 7.5amps to 500amps, -55C to +200C, 1 to 85 contacts.

Halogen Free Bayonet Lock Connector.

ABCIRH Series. The AB Connectors Industrial Range is a development based on the ABB MS Series.

To minimise wear caused by vibration and frequent coupling, the bayonet lock coupling method features stainless steel pins at the critical wear points on the cam track of the fixed connector.The connectors are supplied with low fire hazard halogen free insulators as standard. This material has been independently tested and conforms to the most stringent requirements.

ABCIRH connectors meet all the electrical, mechanical and environmental requirement of BS9522-F0032 and VG 95234.

A range of accessories is available which meet the requirements of industrial applications including those of the Mass Transportation market.

SPECIFICATIONS

STANDARD MATERIALS & FINISHES
Shell: Aluminium alloy with cadmium free plating and choice of passivation colour.

Insulators: Low Fire Hazard.

Grommet: Low Fire Hazard.

Contacts: Copper alloy, silver or gold plated.
MECHANICAL FEATURES
Coupling: 3 Pin Bayonet.

Polarisation: Insert orientation. Colour identification

Contact type: Crimp or p.c.tail

Contact Arrangements: 1 to 85 contacts.
ELECTRICAL DATA
Maximum contact Current Rating: 7.5 to 500 amps.

Voltage Rating: Between 350V and 1750V AC or DC working.

Contact Resistance: 5 milliohms max.

Temperature Rating: -55C to +200C

3 start coarse threadAnti Vibration DevicePlastic Body Power Distribution Connector, Conforms to CECC 75-201-007, Polychloroprene Inserts, -55c to +100C (also to +125C), 7.5 to 100amps, 1 to 37 contacts.

Plastic Body Power Distribution Connector.

ABPC Series. The AB Power Connector range of heavy duty electrical connectors is designed for general purpose use and to meet the requirements of power distribution in harsh environments (can also accommodate low halogen inserts where suitable in the ABCIRH range).

The outer shell components are manufactured from a tough thermo-plastic to ensure full insulation and high corrosion resistance. Inner shell components are plated aluminium for strength and provide electrical continuity for screening purposes.

The connectors feature bonded leading earth contacts and pilot pins for "earth loop monitoring".

The AB Power Connectors have contact arrangements suitable for both single or three phase power supplies.

The connectors conform to specification CECC 75-201-007.

Please contact factory for detail of additional versions with signal contacts.

SPECIFICATIONS

STANDARD MATERIALS & FINISHES
Outer Body: Thermoplastic (Black).

Inner Shells: Aluminium alloy. Cadmium free plated with olive drab passivation. (Alternative finishes available).

Insulator: Polychloroprene.

Grommet: Polychloroprene.

Contacts: Copper alloy, silver plated. Pilot contact, gold plated.
MECHANICAL FEATURES
Coupling: 3 start coarse thread with anti-vibration device.

Polarisation: KeyKeyway.

Contact type: Solder.

Contact Arrangements: 3 shell sizes, 3 to 6 contacts
ELECTRICAL DATA
Maximum contact Current Rating: Up to 100 amps.

Voltage Rating: 750V AC or DC peak.

Contact Resistance: 5 Milliohms max.

Temperature Rating: -55C to +100C

Complete range of miniature Threaded, Push Pull and Bayonet connectors

The MABAC series is a complete range of miniature products with a MIL-DTL-38999 design in order to be compliant with the harshest specification (Vibration, operating temperature, durability, corrosion resistance and EMI shielding)

Threaded (T) Series

A compact solution
The smallest connector available on the market (shell size 3)
Miniaturization of MIL-DTL-38999 Series III
Threaded coupling (between 12 and 34 turn to mate) with ratcheting system (size 5 & 7)
Integrated backshell:
Easy to wire and handle
Compatible with heat shrink boot and braid retention band
Compliant with overmolding
Triple-start thread
A versatile solution
3 shells sizes: 3, 5, 7
Plug; In line, box and jam nut receptacle
2 materials, 3 platings
Crimp & PC tails
Removable contacts #22D & #26
6 keyings
Harsh environment-resistant solution
Scoop Proof
Cavity to cavity sealed with interfacial seal and grommet
EMI ring (for size 5 & 7)
Fluid resistant

Push Pull (P) Series

A compact solution
The smallest connector available on the market (shell size 3)
Break away: quick disconnect
Integrated backshell
Easy to wire and handle
Compatible with heat shrink boot and braid retention band
Compliant with overmolding
A versatile solution
3 shells sizes: 3, 5, 7
Plug; In line and jam nut receptacle
2 materials, 3 platings
Crimp & PC tails (on request)
Removable contacts #22D & #26
6 keyings
Harsh environment-resistant solution
Scoop Proof (when sockets mounted into receptacle only)
Cavity to cavity sealed with interfacial seal and grommet
Fluid resistant


Bayonet (B) Series

A compact solution
The smallest connector available on the market (shell size 3)
Miniaturization of MIL-DTL-38999 Series I
Quick bayonet locking
Integrated backshell:
Easy to wire and handle
Compatible with heat shrink boot and braid retention band
Compliant with overmolding
A versatile solution
3 shells sizes: 3, 5, 7
Plug; In line, box, oval flange and jam nut receptacle
2 materials, 3 platings
Crimp & PC tails
Removable contacts #22D & #26
6 keyings
Harsh environment-resistant solution
Scoop Proof
Cavity to cavity sealed with interfacial seal and grommet
Fluid resistant

For wearable electronic soldier systems that require invisible power and data connectivity, mag-Net is a ground-breaking connector solution that provides incredible ease-of-use and reliability.

Unlike circular barrel connectors, mag-Net is a robust, flush rectangular solution with a self-aligning, automatic magnetic latching system, enabling the easiest one-handed blind mating.

New mag-Net supports

Scalable C4I2 functionality
Improved mobility
Superior human factors
Invisible power and data
Dependable reliability

Mil-C-5015 style, Def 5321, Fine Screw Coupling, Silicone Rubber Inserts, -55C to +190C and High temp versions to 1100C for 20mins, 1 to 48 contacts, 12 to 100amps.

Fine Screw Coupling Connector.

UKAN. UKAN connectors are designed in accordance with DEF 5321 and MIL-C-5015. High grade one piece resilient insulators feature an integral rubber retention system to accommodate rear insertion, front release crimp contacts. The connector is available with special inserts which are kerosene resistant and immune to the disintegrating effects of ozone and U.V. light. The standard range features aluminium alloy shells, but a fireproof range with steel shells is available and is capable of withstanding flame temperatures of 1100C for 20 minutes.

Contact arrangements cover from 1 to 48 contacts in 11 shell sizes. A comprehensive range of outlet fittings is available.

SPECIFICATIONS

STANDARD MATERIALS & FINISHES
Shell: Standard range - aluminium alloy, Alocrom 1200. Fireproof range -mild steel - cadmium plated, olive drab passivated.

Insulators: Silicone rubber.

Contacts: Copper alloy, silver or gold plated.
MECHANICAL FEATURES
Coupling: Fine Thread.

Polarisation: Insert orientation.

Contact type: Solder or crimp removable.

Contact Arrangements: 1 to 48 contacts.
ELECTRICAL DATA
Maximum contact Current Rating: 12 to 100 amps.

Voltage Rating: Working AC or DC peak 2KV AC RMS.

Contact Resistance: 10 milliohms max.