Moresuperhard

Product advantages:

high wear resistance, the service life of cemented carbide is 80-180 times

High grinding accuracy, up to micron level

High hardness, good wear resistance

It has good thermal conductivity

Application:

precision workpiece top car, top grinding processing use;

Supporting high-end precision testing equipment.

Specification

The top of the diamond is made of diamond polycrystalline material, which is inlaid on the top matrix by special technical means, and the top matrix is made of high strength steel.Through the production of high-end processing equipment, skilled high-end technical workers operation, precision detection means to ensure.Is a high precision high-tech content products.

[Processing steps]: Inner hole/outer surface turning

[Tool holder type]: Upper pressure type C turning tool

[Outer surface turning tool square size]: 20*20, 25*25, 32*32, 40*40

PDC cutter is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.

Alias:

Polycrystalline Diamond Compact

PDC Inserts

Application:

Petroleum

Oil field PDC bits

Size:

0608, 0808, 1304, 1308, 1313, 1613, 1616, 1913, 1916

Shape:

Plain/flat, Round, Spherical/Dome, Conical etc.

The diamond drill bit is used in nearly all applications including geothermal energy drilling, mining, water well and natural gas drilling, and oil well drilling.

Total depths range from 100' to 20, 000'.

Application of PDC cutter

PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits.

PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.

Advantages of PDC cutters

New cutting surfaces will appear during the course of abrasion, which keeps effective cutting rocks

High strength, high hardness and high wearing property of diamond layer as well as good self-sharpening

PDC drilling bit made of such PDC will break up rocks depending on shearing action when it works, which is more effective than crushing of rocks by roller cone bit or plowing and grinding of rocks by diamond impregnated bit

The serrate structure combination between polycrystalline diamond layer and hard alloy substrate allows more fixed combination between the two layers and more impact resistance of the whole PDC.

What Are Tungsten Carbide Inserts?

Tungsten carbide inserts are cutting tools made from a composite material consisting primarily of tungsten and cobalt. Known for their exceptional hardness, wear resistance, and thermal stability, these inserts are essential in modern industrial manufacturing processes, enabling high-precision cutting and machining.

Applications of Tungsten Carbide Inserts

Tungsten carbide inserts are widely used across various industries, including:

Automotive Industry:

- Precision machining of engine components, axles, and transmissions.

Aerospace Industry:

- Cutting high-temperature alloys and titanium alloys for engine parts and structural components.

Mold Manufacturing:

- Processing hardened steel and die cavities in mold making.

General Machinery:

- Turning, milling, drilling, and boring for diverse mechanical parts.

Energy Sector:

- Machining wind turbine blades, oil pipelines, and drill bits.

Materials Processed with Tungsten Carbide Inserts

Tungsten carbide inserts are suitable for machining a wide range of materials, such as:

- Steel Materials: Carbon steel, alloy steel, stainless steel, etc.

- Cast Iron: Gray cast iron, ductile iron, etc.

- Non-Ferrous Metals: Aluminum alloys, copper alloys, magnesium alloys, etc.

- Difficult-to-Machine Materials: Titanium alloys, superalloys, composites, etc.

Advantages and Features of Tungsten Carbide Inserts

High Hardness and Wear Resistance:

- Retain sharp cutting edges under high-speed and high-temperature conditions.

Excellent Thermal Stability:

- Work efficiently at temperatures up to 800-1000C, ideal for machining hard materials.

High Cutting Efficiency:

- Enable faster machining, reducing production time and costs.

Versatility:

- Available in various geometries, coatings, and grades to meet diverse machining requirements.

Extended Tool Life:

- Resistant to wear, minimizing replacement frequency and ensuring stable operations.

Application field:

3c field, aerospace, automotive industry, etc.

Machining Materials:

Non-ferrous metal materials, non-metal materials, composite materials, etc.

Advantage

High removal rates, Improved finished, Improved productivity, Reduced tooling cost.

Specification

More Super Hard Through huge R&D investment and close cooperation with customers, we can find the latest method to transform the cutting-edge characteristics of superhard materials into products with innovative performance, which have obvious performance and price advantages compared with competitors' products. Imported element 6, GE raw materials. Use high-precision peripheral grinder to produce high-quality PCD tools.

These PCD tools are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing. In traditional mechanical processing applications, not only the overall production cost is greatly reduced, but also the productivity and efficiency of the entire production operation are significantly improved, and at the same time, equipment investment is greatly reduced.

Introduction of honing stone

In principle, the perfect honing stone consists of three different main components, which offer the required cutting.

Abrasive

The abrasive is the most important component of each honing stone. Synthetic diamonds or cubic boron nitride (CBN) in various grit sizes are used.

Bond

The second component is the metal bonding which is responsible for the proper adhesion of the abrasive crystals warranting excellent wear performance.

Steel Blank or Carrier

The copper-plated steel blank is the third and last component and is the support material of each honing stone in a drawn, galvanized form.

The abrasive and the bond are weighed, mixed, and proportioned according to exactly define operation plans. The premixed portions are then filled into prepared sintering molds and fitted with the appropriate steel blanks. After this, all three elements are sintered under high temperatures. During the sintering process, an abrasive layer develops.

Specification

Applications of PCD boring tools:

PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.

Advantages of PCD boring tools:

high abrasive resistance and thermal conductivity

good surface finish

Long service life. The service life is 20-30 times more than carbide boring tools.

PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.

PCD boring tools Application range

RollAir Conditioning Compressor PartsSlewing supportGear shaftBearingCylinderCylinder linerHub unit bearingBrake drumBrake disc.

Why Choose Our PCD Boring Tools

1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.

2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.

3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.

4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.

pcd micro drill slot structure and drill tip

1. the grinding groove is smooth and the chip removal is excellent;

2. the edge surface is polished and the main edge is sharp;

3. the tip rotates stably and the hole position is accurate

pcd micro drills features

1. pcd micro drill has characteristics of high hardness, wear resistance, and relatively long service life compared with traditional alloy microdrill;

2. pcd micro drill is widely used in addition to processing metal materials, and can also be used for inorganic non-metallic material processing, with high processing precision;

3. pcd micro drill, compared with traditional alloy micro drill, can process hole walls with better quality.

PCD dies are ideal for long production runs and for drawing abrasive wire materials as they outlast TC, SSCD, and ND dies.

PCD dies to provide uniform hardness and extended wear resistance in all directions.

Specification: K01 K05 K10 K20 K30 K40

Application: wire drawing, steel drawing, etc.

Specification

PCD Drawing DiesWhat is a drawing die?

In metal pressure processing, the metal is forced through the die under the action of external force, so that the metal cross-sectional area is compressed and the required cross-sectional area shape and size are obtained. We call it a drawing die.

PCD Drawing Dies

PCD Drawing dies are ideal for long production runs and for drawing abrasive wire materials as they outlast TC, SSCD, and ND dies.

Polycrystalline diamond dies are available in various grain sizes, both in supported and unsupported configurations.

PCD dies to provide uniform hardness and extended wear resistance in all directions.

Wire drawing dies are commonly used to reduce the diameter of various ferrous and non-ferrous rods and wires. Applications include high, medium, and low voltage cables, automotive, medical wires, superconducting, bonding, and welding wires.

Advantages of PCD Drawing Dies

Long-lasting (outlasts TC and SSCD/ND dies)

Ideal for long production runs

Ideal for highly abrasive wire materials

The wire remains round, even with significant die-wear

Tailored to wire alloy

Features of PCD Drawing Dies

Usable with dry and wet draw

Available in any casing size

Various grain sizes are available

Dies available for high-temperature applications

Tight-tolerance dies available

Solid cbn (cubic boron nitride) inserts for rough and finish machining

Model: SNGN, SCGN, CNGN, TNGN, DNGN, RNGN, RCGX, RCGV, etc

Applications of solid cbn: Brake disc, brake drum, pump parts, gears, valve, bearing, roller, engine cylinder head, cylinder sleeve, cylinder block, power.

Specification

Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The pcbn material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid cbn inserts for multiple machining requirements. Whatever your cutting application requires, solid cbn inserts provide the best in geometry, hardness and performance.

The Features of solid CBN inserts:

- Solid cbn has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and high speed finishing of cast iron.

- Higher content CBN inserts

- Ideal for high feed and high depth of cut machining. For highly efficient machining at large depths of cutInserts made entirely of CBN do not limit the depth of cut as conventional brazed CBN tools do.

- To achieve the high speed and efficiency of CBN finishing but now also for roughing applications.

- Balance of wear and fracture resistance

- Strong corrosion resistance

- Good thermal stability

- Suitable for all kind of turning lathe and CNC turning center

Turning and dressing straight type conventional abrasive wheels

Diamond size: 0.1 ct, 0.5 ct, 1 ct, 1.5 ct, 2 ct, 2.5 ct, 3.0 ct, etc

Diamond dressers for truing and dressing of conventional abrasive grinding wheels.

Use single/multiple natural diamond one-off dressers;

Suitable for various of cylindrical grinding machines, centerless grinding machines, surface grinding machines and special grinding wheels;

Specification

Single Point Diamond Dresser is made with natural diamond and synthetic materials like CVD, PCD and MCD, in various shapes shank for straight or form dressing.

Single point diamond dresser is used for dressing and turning straight type conventional abrasive wheels (dressing ceramic abrasive SG grinding wheels, simple profiles, thread and gear grinding).

The widely used in gear grinding, bearings, auto parts, textile machinery, aerospace and other fields.

Features of Single Point Diamond Dresser

High quality Diamonds.

Can be available in any Shank size on request.

Mounted on a shank by sintering and is used to true and dress grinding wheels by its sharp cutting edge in order to maintain their performance high for effective and high precision grinding work.

Available in shank sizes 1/4, 3/8, 7/16, 1/2 and over all length 1-1/2 to 6

Ideal tool for dressing wheels for Surface Grinders, Universal Grinders, Cylindrical Grinders, centre less grinders etc.

Carat size available: 0.16, 0.25, 0.35, 0.50, 0.75, 1.00, 1.25, 1.50, 2.00, 2.50, 3.00, 3.50, 4.00, 5.00

Carat Sizes 1/4, 1/3, 1/2, 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, 3-1/2, 4 and 5

Also available Multi Point Diamond Dressers.

Indexable single point diamond dresser

Indexable tools are specifically designed to alleviate any misalignment issues and are the choice for CNC grinders.

Indexable single point dresser has a two-part construction with the head and shank as separate pieces.

After the initial installation, when the tool shank remains secure (and aligned) in the tool holder, operators only need simply turn the indexable head with a wrench.

PCD sintering drill bits products are suitable for different grades of aluminum alloys and CFRP/GFRP materials.

And can be used in abrasive materials in the automotive, aerospace and all composite material processing industries to meet the high quality requirements for.

Specification

1.Feature of PCD drilling bits

The raw materials are imported PCD, High standards, High quality holes,

A variety of chip flutes, and the design of chip flutes is suitable for different processing materials.

2.Application of PCD drilling bits

Application of industry:Aerospace Automotive graphite acrylic and other fields.

Application of materials:Different kind of CFRP materials GFRP materials Very abrasive material

High Precision Single-Pass Honing Tools

Diameter Range: 4mm to 70mm

Honing Sleeve Types: Sintered Diamond, Electroplated Diamond

Used on Vertical Honing Machines for Progressive Honing

Adopted in automobiles, tractors, power machinery, construction machinery, refrigeration machinery, and the aerospace industry.

Specification

Single stroke honing is also called sequential honing or diamond hinge honing tool, it is a new process of micron precision machining, can process through hole, blind hole, keyway hole, step hole and other hole.

It is the engine injection pump, connecting rod, fork, hydraulic valve body, valve sleeve, air bearing, precision gear, die guide sleeve, air conditioner compressor main and auxiliary bearings, refrigerator compressor shaft hole (cylinder hole), piston, measurement ring gauge and other high-precision internal hole processing products commonly used technology. In recent years, single-stroke honing technology has been adopted in automobile, tractor, power machinery, construction machinery, refrigeration machinery and aerospace industry.

Applications of soldering brazed PCBN inserts:

The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.

Features of soldering brazed PCBN inserts:

High chemical resistance stability

High hardness and abrasive resistance

Strong impact resistance

Good fracture resistance

High working efficiency

Dry cutting

Specification

Description of soldering brazed PCBN inserts:

PCBN cutting inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.

Applications of soldering brazed PCBN inserts:

The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.

PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.

PCBN tools provide exceptional performance in precision machining of a wide variety of hardened and abrasive ferrous and superalloy materials.

For example, hardened steel (HRC45-65), gray cast iron (HB200-280), hot/cold working tool steel (HRC45-65), high speed steel (HRC45-65), bearing steel (HRC45-65), sintered iron, Nickel-based alloys, tungsten-based alloys, powder metallurgy, etc.

It is also stable at high temperatures (up to 1500C).

Performance advantages of PCD/PCBN milling cutters

With ultra-high hardness and super wear resistance;

Stable performance and long tool life;

High processing efficiency and low cost;

High surface finish can be obtained;

High conductivity, good toughness.

Forming slot milling cutters have been successfully used in slot milling.

Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency.

The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life.

PCD universal milling cutter, suitable for processing aluminum and aluminum alloys, copper and copper alloys and other non-ferrous metals, glass fiber and metal composite materials, glass, engineering ceramics, engineering plastics, and milling of materials such as stone and wood.

Suitable for high-efficiency Plunge milling, side milling, slot milling, contour milling, and spiral interpolation milling.

PCD/PCBN milling cutters features

The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions.

PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance.

Diameters of the same specification, different cutting edge lengths.

The cutting edge over-center design can be used for axial feed milling similar to drilling.

Optimize the groove shape to achieve a higher dynamic balance level.

The small R angle and chamfering of the cutting edge effectively increase the durability of the tool.

Processing Part: Aluminum alloy wheel hubs for car, Aluminum Alloy Outer Circle, Head Face

Processing Way: Turning, Semi-Fishing, Fishing

Characters: PCD Turing Tools Have Long Service Life, High Efficiency And Work Pieces Have Higher Brightness Etc.

During the wheel hub machining process, uses the PCD wheel hub tool for repairing and refurbishing the aluminum alloy wheel hub rim.

Specification

Application of PCD wheel hub turning tools:

The PCD wheel hub tools are used for turning and finishing aluminum alloy wheel hub rims for cars.

Advantages of PCD tools for wheel hub cutting:

The tool bits of the PCD wheel hub turning tools use PCD & PCBN blanks by E6. The cutter arbor uses high-quality tungsten carbide and tool steel

Advanced Welding Technology To Ensure PCD turning tools No Turning, No Welding Off, No Carbonization, Long Life

Welded Integral Hub Tools with Good Tool Rigidity, Good Shock Resistance, Stable Performance, And Large Feed

It Is An Aluminum Car Wheel, Motorcycle Aluminum Wheel Hub, Electric Vehicle Aluminum Wheel Hub The Most Commonly Used Diamond Blade For Fine Turning.

PCD wheel hub turning tools Classification

1. Welded Integral Hub Tools. (Can Be Designed To Meet Specific Customer Requirements.)

The PCD blade and the tool holder are welded together, which has good thermal conductivity, stability and impact resistance. The size can be customized according to customer needs, which saves the debugging time for the matching of the blade base and the tool holder. In turn, the rapid response of the processing site is achieved. Mainly used for rough machining of wheel hubs.

Common Specifications Include 25*25 And 20*20 Two Kinds Of Body Specifications, Divided Into Forehand And Backhand.

The Dimensions Of The Cutter Head R Are Generally R4, R3, R2.5, And R2.

The Protruding Part Of The Welding Head Of The Blade Body Is Welded With a Hard Alloy To Reinforce The Strength.

The Extension Length Is Determined By The Processing Of The Hub Size And The Depth Of The Rim.

Advantages: Good Tool Rigidity, High Welding Strength, Good Shock Resistance, Stable Performance, And Large Feed.

Disadvantages: Inconvenience Of Tool Change, High Production Cost, Inconvenience Of Mailing, High Postage, And Inconvenience Of Warehouse Management.

2. Replaceable Mechanical Clamping Type.(Clip Type)

V type clip

It is suitable for roughing, semi-finishing and finishing of wheel hubs, especially the surface finishing of wheel hubs after painting. It has the characteristics of extremely high life, durable high brightness and dimensional consistency. It can better meet the processing requirements of the current wheel industry users' automated production lines.

R type clip

The mainstream tools used in wheel hub processing have high rigidity, stability and impact resistance, and meet the requirements of customers for heavy cutting and interrupted cutting. Different chipbreaker geometries can also be designed according to customer needs.

Advantages: Convenient Tool Change, Easy Manufacture, Low Manufacturing Cost, Convenient Mailing, And Easy Mass Production.

Disadvantages: Tool Rigidity Is Slightly Weaker And Not Suitable For Large Feed Processing.

3. Homemade Mechanical Clamping

Hub Blade, Belonging To The International Standard Size Blade, Using a Standard Carbide Substrate, High-Quality PCD Cutter Head. The Blade Has Wide Applicability, Excellent Quality, And Can Be Designed And Processed According To The Needs Of Customers.

There are many classification methods of rolls,

- The material of the roller have : cast steel roller, case iron roller, forged rolle

- Product type, there are strip steel rolls, section steel rolls, wire rod rolls

- Position of the rolls in the rolling mill series, there are billet rolls, rough rolls, finishing rolls, etc.

- Product function, there are scale-breaking rollers, perforated rollers, leveling rollers, etc.

- Product material, there are hot rolls, cold rolls, etc.

- Type of rolling mill, it is divided into flat rolls and grooved rolls (it is used for rolling large, medium and small sections, wire rods and blooming billets. Grooves are engraved on the roll surface to shape the rolling stock), special roll

When processing mill rolls, especially processing large scale steel iron roll, it often has irregular surface, sand inclusion, holes and other problems. In order to solve the above problems we should choose What PCD and PCBN Inserts for Turning Rolls ?

- The tools materials for machining rolls include pcd inserts, pcbn cutting tools and solid cbn inserts, etc

- Solid CBN Insert is the hardest tool material for the processing ferrous metal materials and is the preferred tool for heavy duty cutting rolls. The high hardness rolls, Moresuperhard recommend the Solid CBN inserts which can be used for large margin cutting. Compared with the carbide cutting tools, the Solid CBN insert has performance stable, good production efficiency, and low production costs. Tungsten carbide ring is also called tungsten carbide alloy roll ring ( WC rolls or TC rolls), we process them with CBN and PCD Tools .

- Normally, CBN Inserts are generally used for rough turning tungsten carbide rolls which hardness HRA88. PCD Tools are mostly used for finish turning cylinder, chamfering and engraving.

PCD

2050/

PCDRa0.08m

PCD

PCD

1000 HV

9.5

PCD

PCD PCD

Penny AT

WA:

Enables high-speed machining while maintaining longer tool life.

Provides consistent products, simplified quality control, and lower cost.

Maximum stability.

Maximum economy.

Maximum feed/speed.

Suitable for general and optimized final machining