Moresuperhard

The mono-crystal diamond tools can obtain excellent cutting edge through grinding.The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)

The world's top brands of raw materials: E6 single crystal diamond

Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc

Types Of Mono Crystal Diamond Cutting Tools

Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools

Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc

MCD non-standard square bar type turning tools

- Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.10.05m, and the cutting depth during processing does not exceed 0.05mm

MCD mono crystal diamond Arc cutting tools

- Mono crystal diamond tool is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece.

MCD Non-standard integrated top and bottom chamfering cutting tools

- The tool has two cutting edges, and one tool can realize up and down chamfering without changing the tool, which is very cost-effective

Application of MCD non-standrad chamfering tool

- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.

- The peripheral chamfering of mobile phone shell parts.

- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect

- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70, 000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.

Single Pass Diamond Honing Tool Description

MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.

Each individual piece of this diamond tool is designed to be matched with corresponding honing machines.

According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool.

Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess.

Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc.

Electroplated diamond honing tools Features:

According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding.

The superior diamond plating process ensures long tool life and low cost per part.

Improved abrasive sleeve design for chip quick removal.

Greater accuracy and increased production efficiencies.

Custom design to meet your specific requirement.

Capable of adapting to most honing machines.

Application field:

3c field, aerospace, automotive industry, etc.

Machining Materials:

Non-ferrous metal materials, non-metal materials, composite materials, etc.

Advantage

High removal rates, Improved finished, Improved productivity, Reduced tooling cost.

Specification

More Super Hard Through huge R&D investment and close cooperation with customers, we can find the latest method to transform the cutting-edge characteristics of superhard materials into products with innovative performance, which have obvious performance and price advantages compared with competitors' products. Imported element 6, GE raw materials. Use high-precision peripheral grinder to produce high-quality PCD tools.

These PCD tools are widely used in high-silicon aluminum alloy, stone and other non-ferrous metals and non-metal processing. In traditional mechanical processing applications, not only the overall production cost is greatly reduced, but also the productivity and efficiency of the entire production operation are significantly improved, and at the same time, equipment investment is greatly reduced.

Specification

Applications of PCD boring tools:

PCD boring tools are used for machining various of tungsten carbide rollers. PCD tips for carbide roller notching.

Advantages of PCD boring tools:

high abrasive resistance and thermal conductivity

good surface finish

Long service life. The service life is 20-30 times more than carbide boring tools.

PCD inserts are mostly used in high, medium and low silicon content aluminum alloys, graphite, metal matrix composites, carbon fiber composites, titanium alloys, aluminum alloy ultra-finishing industries, aviation and auto parts, etc. In traditional machining applications, it not only greatly reduces the overall production cost, but also significantly improves the productivity and efficiency of the entire production operation, while greatly reducing equipment investment.

PCD boring tools Application range

RollAir Conditioning Compressor PartsSlewing supportGear shaftBearingCylinderCylinder linerHub unit bearingBrake drumBrake disc.

Why Choose Our PCD Boring Tools

1. The raw material is excellent, and it is processed and sharpened by the element six PCD composite sheet.

2. Fine cutting edge, the hardness of diamond is about 8000HV, and the hardness is 10 times that of alloy. It has the advantages of low friction coefficient, high hardness and long service life. It can process a higher finish than conventional tools while reducing costs.

3. High-precision dimensions, tolerances of blade angle, blade tip, length, and equal division are strictly controlled within the tolerance of 0.02MM to ensure the stability of the life of each blade.

4. Complete specifications, various specifications and models can be produced, customized production according to the customer's use size, the manufacturer's supply makes you more assured.

pcd micro drill slot structure and drill tip

1. the grinding groove is smooth and the chip removal is excellent;

2. the edge surface is polished and the main edge is sharp;

3. the tip rotates stably and the hole position is accurate

pcd micro drills features

1. pcd micro drill has characteristics of high hardness, wear resistance, and relatively long service life compared with traditional alloy microdrill;

2. pcd micro drill is widely used in addition to processing metal materials, and can also be used for inorganic non-metallic material processing, with high processing precision;

3. pcd micro drill, compared with traditional alloy micro drill, can process hole walls with better quality.

Solid cbn (cubic boron nitride) inserts for rough and finish machining

Model: SNGN, SCGN, CNGN, TNGN, DNGN, RNGN, RCGX, RCGV, etc

Applications of solid cbn: Brake disc, brake drum, pump parts, gears, valve, bearing, roller, engine cylinder head, cylinder sleeve, cylinder block, power.

Specification

Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The pcbn material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid cbn inserts for multiple machining requirements. Whatever your cutting application requires, solid cbn inserts provide the best in geometry, hardness and performance.

The Features of solid CBN inserts:

- Solid cbn has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and high speed finishing of cast iron.

- Higher content CBN inserts

- Ideal for high feed and high depth of cut machining. For highly efficient machining at large depths of cutInserts made entirely of CBN do not limit the depth of cut as conventional brazed CBN tools do.

- To achieve the high speed and efficiency of CBN finishing but now also for roughing applications.

- Balance of wear and fracture resistance

- Strong corrosion resistance

- Good thermal stability

- Suitable for all kind of turning lathe and CNC turning center

PCD sintering drill bits products are suitable for different grades of aluminum alloys and CFRP/GFRP materials.

And can be used in abrasive materials in the automotive, aerospace and all composite material processing industries to meet the high quality requirements for.

Specification

1.Feature of PCD drilling bits

The raw materials are imported PCD, High standards, High quality holes,

A variety of chip flutes, and the design of chip flutes is suitable for different processing materials.

2.Application of PCD drilling bits

Application of industry:Aerospace Automotive graphite acrylic and other fields.

Application of materials:Different kind of CFRP materials GFRP materials Very abrasive material

Applications of soldering brazed PCBN inserts:

The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.

Features of soldering brazed PCBN inserts:

High chemical resistance stability

High hardness and abrasive resistance

Strong impact resistance

Good fracture resistance

High working efficiency

Dry cutting

Specification

Description of soldering brazed PCBN inserts:

PCBN cutting inserts are welded directly onto the blade base to form a growing, super-strong structure, without the risk of layering or cracking.

Applications of soldering brazed PCBN inserts:

The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron.

PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc.

PCBN tools provide exceptional performance in precision machining of a wide variety of hardened and abrasive ferrous and superalloy materials.

For example, hardened steel (HRC45-65), gray cast iron (HB200-280), hot/cold working tool steel (HRC45-65), high speed steel (HRC45-65), bearing steel (HRC45-65), sintered iron, Nickel-based alloys, tungsten-based alloys, powder metallurgy, etc.

It is also stable at high temperatures (up to 1500C).

Performance advantages of PCD/PCBN milling cutters

With ultra-high hardness and super wear resistance;

Stable performance and long tool life;

High processing efficiency and low cost;

High surface finish can be obtained;

High conductivity, good toughness.

Forming slot milling cutters have been successfully used in slot milling.

Multiple slots can be formed and milled at one time, which reduces the use of tools and the number of tool changes, and greatly improves the processing efficiency.

The water outlet design in the tool center can effectively reduce the processing heat in the cutting area, reduce tool wear and make the tool have a longer processing life.

PCD universal milling cutter, suitable for processing aluminum and aluminum alloys, copper and copper alloys and other non-ferrous metals, glass fiber and metal composite materials, glass, engineering ceramics, engineering plastics, and milling of materials such as stone and wood.

Suitable for high-efficiency Plunge milling, side milling, slot milling, contour milling, and spiral interpolation milling.

PCD/PCBN milling cutters features

The cutting edge adopts laser technology, the cutting edge is sharp, and the cutting is light and suitable for high-speed occasions.

PCD of medium grain size has both abrasion resistance and chipping resistance, and excellent overall performance.

Diameters of the same specification, different cutting edge lengths.

The cutting edge over-center design can be used for axial feed milling similar to drilling.

Optimize the groove shape to achieve a higher dynamic balance level.

The small R angle and chamfering of the cutting edge effectively increase the durability of the tool.

Enables high-speed machining while maintaining longer tool life.

Provides consistent products, simplified quality control, and lower cost.

Maximum stability.

Maximum economy.

Maximum feed/speed.

Suitable for general and optimized final machining