Our Products

Nuts Bolts And Fasteners 4 Products available
Industrial Springs 3 Products available
Suspension Components
1 Products available
- Stabilizer Bars
Automotive Components
1 Products available
- System Components
Garden & Outdoor Furniture
1 Products available
- Test Bench For Valvetrain Dynamics
Electrical Cables & Wires
1 Products available
- Valve Spring Wire Manufacturing
Precision Tools
1 Products available
- Assembly Tools
Testing Equipment
1 Products available
- Test Equipment
Others Products 5 Products available

Our Products

We offer the best product range of Headrest Rods, Structural Parts, Assembly Aid, Nominal Diameter and Spring Band Clamp Assortments.

Headrest Rods

Headrest Rods Headrests minimize the effects of forces on the cervical spine caused by a sudden change in the vehicle's movement, such as a hard stop or a crash. They are connected to the seat via supports or bars. The Headrest Supports are therefore safety-related parts that must meet the demands for a high degree of function. In addition, since they are a visible part of the vehicle's interior, they must meet the highest expectations visually. By using thin-walled tubes instead of standard tube measurements, the weight of headrest supports can be reduced by up to 30%. To increase passenger safety even further, the new trend is toward "active headrests". They reduce the distance between the head and headrest caused by the vehicle's own crash sensors or caused mechanically by the inertial forces of the vehicle occupants in the event of a rear-end impact. By reducing the distance, they counteract overstretching of the cervical spine (whiplash).

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Structural Parts

TRB (Tailor Rolled Blank) denotes a cold rolling process developed by Mubea where a profile with different wall thicknesses is rolled on to a sheet metal strip. For many years, structural parts made from TRB are successfully employed in car bodies and chassis. Besides a substantial weight reduction which in most cases is a key requirement, this technology also allows for functional improvements (in case of crash, reduction of number of components required, optimization of installation space). These are the same benefits which can be applied to structural parts in car seats. Here as well, reduction of weight and simplification of assemblies are key factors.

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Standard Disc Springs

Disc springs are shallow conical rings that can be subjected to axial loads (s. Fig.). Normally the ring thickness is constant. The load is evenly distributed over the upper inside and lower outside edge. Disc springs are generally manufactured from spring steel and can be subjected to static loads, rarely alternating, and to dynamic loads. Disc springs satisfy the most stringent requirements against setting loss and for fatigue strength.

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Valve Spring Wire Manufacturing

Since 2010, Mubea has had its own up to date valve spring wire manufacturing facility in Weiensee near ErfurtGermany. For many years, Mubea has been manufacturing inductive, tempered wires for the production of axle springs. For the manufacturing of valve spring wires, the experience gathered over the years offers a broad basis to draw from. Consistent application of inductive technology in wire or spring production taps the optimum material characteristics for the finished spring. In the middle of 2011, we started delivering valve springs made from Mubea valve spring wire to our customers. In 2012, Mubea will be in a position to manufacture a great part of its global valve spring wire demand in its own facilities.

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Suspension Coil Springs

Continuously expanding our product range, we offer specific part numbers and customer-focused platform solutions to meet the overall demand for suspension coil springs (also called coil springs, vehicle suspension springs or chassis springs) of the independent aftermarket. Our product quality benefits from the professional Mubea Automotive OEM quality management and the certified high-tech OEM manufacturing technologies in the cold forming sector. The cold forming process allows an almost unlimited freedom regarding coil design and consequently adjustment of the geometry to all possible suspension strut or axle kinematics without the requirement for special forming tools. Based on our continuously improved in-house wire manufacturing facilities, we can combine the latest technical know-how with excellent product quality.

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Stabilizer Bars

Mubea supplies the independent aftermarket with suspension stabilizer bars for passenger cars and vans in the following designs: as tubular stabilizer bars with diameters ranging from 17 to 40 mm and as solid stabilizer bars with diameters from 12 to 33 mm, all from Mubea small series production. The entire processing is completely done in-house at Mubea, from drawing of the wires to tempering, cold forming, shot peening to generate high residual compressive stresses in the material surface, to coating and powder coating for optimum corrosion protection. Being an original automotive equipment manufacturer (OEM) and based on the high level of vertical manufacturing integration, we can supply our customers with professional and highly reliable products.

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Assembly Tools

Mubea has developed a range of assembly tools designed to aid the fitting of Spring Band Clamps in a variety of environments. metal cliphandy clipplierselectric tool pneumatic toolrelease tool The tools enable a fast and effortless fitting of the clamps ensuring maximum security and reliability to meet the customer's requirements

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Assembly Aid

Mubea has developed a range of assembly tools, specially designed to aid the fitting of Spring Band Clamps in a variety of environments. The tools enable fast and effortless fitting of the clamps ensuring maximum security and reliability to meet the customer requirements. You can download our assembly tools assembly aid catalogue using this form.

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Test Bench For Valvetrain Dynamics

Via a Polytech laser vibrometer, our test bench for valvetrain dynamics records the valve lift course and its deviations, the resulting valve speeds and closing speeds. In addition, we examine the valve spring contact forces and the (roller) rocker arm forces. Naturally, for us as valve spring suppliers, the tensions within the valve spring are of the utmost importance. These tensions are recorded with strain gauges (DMS). Evaluation of the signals is performed on a state of the art data acquisition and analysis system. From the sum of all results, we can deduce whether the selected valve spring design fulfills the specified requirements at all engine-relevant speeds. In addition, for further support, we supply our customers with high-speed recordings, e.g. to examine valve spring vibration behavior or valve rotation.

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Nominal Diameter

Install hose on fitting and measure Dmin and Dmax. Based on the Dmin value, you can establish the nominal diameter (Dn) of the correct clamp. Dn = Dmin Compare the Dmax value with the specified minimum diameter (D0 min) of the open clamp and select the appropriate clamp. D0 min Dmax In case of problems or questions, do not hesitate to contact our technical support

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Test Equipment

Mubea's technical enginnering centers are able to offer full system validation testing PVT chamber to simulate Pressure Vibration Temperature Cycles with actual application parts for application validationTest chamber for pressure swell tests of complete components and system partsTemperature chamber to measure leakage and bursting pressure3 and 4 segment load cells units to measure the hose clamp force level8 and 12 segment load cells units to measure clamping force distribution underneath the hose, optionally with temperature variationForce-sensing device to measure blow-off and pull-off forces and pressureLeakage tests with different joint and hose combinationsSalt spray chamber for testing corrosion resistance

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System Components

Mubea delivers vehicle components for the independent aftermarket from certified small series production. Based on our automotive OEM quality management and professional manufacturing processes, these products offer a high standard of OEM quality.

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Spring Band Clamp Assortments

The Mubea spring band clamp assortment includes the serially fitted space-saver spring band clamps sorted by car manufacturer and a hand assembly tool for correct and easy installation. The stackable assortment case was specifically designed for auto repair shops and is ideal for workshop supplies. Each assortment is specifically tailored to a car manufacturer and its model series. Mubea can offer assortments for VAG, Opel and Daimler models.

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Valve Spring

A valve spring is one of the most demanding springs on account of the high dynamic loads it must withstand while at the same time maintaining its durability facing high numbers of stress cycles. For years, Mubea has been a global partner for the development of valve springs. Over the decades, together with our customers, we have developed and brought to series production numerous technological innovations. Besides offering relatively simple spring designs, we have often had the opportunity to demonstrate our technical expertise or to follow new paths in finding a technical solution. Otto engines with cut-off points beyond 7000 or even 9000 Umin represent a substantial challenge regarding design, materials and manufacture of a valve spring.

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