The Carlyle Johnson Machine Co., LLC

United States

Carlyle Johnson's MAXITORQ Mechanical Multiple Disc mechanical clutches provide 3 to 6 times the torque produced by a single disc mechanical friction clutch of the same package size, making them the ideal solution for high torque, limited space requirements.Separator springs are used between each pair of inner discs on these mechanical clutches, providing the advantage of truly floating discs. This ensures that there is negligible drag, no abrasion, and consequently no heat generated when the clutch is in neutral. A locking plate on the disc end of each unit (two on double types) locks all discs against compression by the lever system.As with all Carlyle Johnson products, our multiple disc mechanical clutches can be customized to meet your applications. Our engineering department can also custom-design and produce a mechanical or friction clutch to fit your exact requirements.Features of MMSMMS Multiple Disc Clutch UnitsThe MMSMMD unit's clutch disc features a bronze or steel friction clutch surface for added life, superior consistency for indexing and for excellent torque transmission. Shipped fully-assembled CJM multiple disc mechanical clutches arrive ready to be slipped onto a shaft.When needed, manual adjustment to the clutch is made by temporarily loosening the lock screw on the split type adjusting ring, then turning the ring to give the desired shifting pressure. Only a hex key wrench is required for this adjustment.Overview - MMSMMDMultiple Disc ClutchesADVANTAGESHighest torque in the smallest spaceHigh performance and long-lifeSimplicity of design, greater adaptability"Floating Disc Packs" - reduce drag, abrasion and heat build-up in neutral as well as provide consistent releaseEasy on-line manual adjustment allows for fine-tuning of the deviceShipped assembled and ready to installOPERATIONTorque range 10 lb. ft. - 2400 lb. ft.1 HP to 150 HP capacityPositive engagement disengagement possible at any speedAll units run in oil or dry applicationsCUSTOMIZATIONAvailable in single or double typeCustom designs and alterations available

MAXITORQ Jaw Clutches are designed to optimize size and space in your application. They are ideally suited for positioning, holding and indexing as well as situations that require the unit to maintaining positive registration between input and output shaft.With pins available for single-position engagement, an electric jaw clutch is often used in applications that require exact positioning, including printing and labeling.As with all standard CJM clutches, our jaw clutch products may be modified for special uses, and we can custom design a solution for your application. Our experienced engineers are ready for your toughest challenges.Features of Tooth Clutches & Electric Jaw Clutch UnitsMAXITORQ Electric Jaw Clutches are available with either 24 or 100 volt DC coils as standard equipment, though other voltages are available to meet your needs. Carlyle Johnson stocks coils with voltages ranging 6 to 240 volts DC.CJM jaw clutch products feature bi-directional operation, meaning operation is not dependent on rotation. Pins are also available with these designs to permit single position engagement.Overview - JEB Jaw Clutch UnitsADVANTAGESHighest torque in smallest spacePositive tooth drive assures secure engagement with minimum backlashHardened jaws have teeth of high-carbon alloy steel for positive tooth driveExclusive "Power Pack" control ensures quick-acting engagement, releaseOPERATIONTorque range 60 lb. ft. - 600 lb. ft.Bi-directional operationDrag-free neutral, no torque transmitted in the disengaged modeEngaged fully by induced magnetic fluxCUSTOMIZATIONFull range of tooth configurations for your indexing needsAvailable as single or multiple position registration for timed applicationsAvailable as spring setelectrically released for positioning and holdingCustom designs and alterations availableADDITIONAL INFORMATIONJEB Clutch Specification SheetUpload a CAD for a custom jaw clutch or tooth clutch design.OTHER CJM ELECTRIC CLUTCHESFail-Safe Set Electromagnetic Clutch (FEA)Multiple Disc Electric Clutch (EMA)Multiple Disc Pulley Clutch (EPC)Zero Backlash Electric Clutch (JEM)

MAXITORQ Fail-Safe clutches offer a reliable, spring applied, positive acting clutch that quickly starts a wide range of equipment.Designed and manufactured with extreme precision, electric electromagnetic clutch units have been thoroughly tested to deliver proven, dependable performance in many diverse applications - from heavy-duty machine tools to fragile assembly and packaging equipment.Electrically operated, the clutch's coil is sealed within a stationary housing which is supported on ball bearings. A powerful electromagnetic force disengages the disc pack unit to provide a low-drag neutral.Internal compressive forces are contained within the clutch and are not transmitted through the bearings. The radial magnetic flux path provides maximum torque throughout the life of the unit.A significant portion of Carlyle Johnson Machine Co's production is devoted to the design and manufacture of special clutches, brakes and integrated systems designed to specific user requirements. If you need a custom electromagnetic clutch solution we have the experience and skills to meet your transmission problem challenge.Features of the FEA Electromagnetic ClutchCarlyle Johnson's MAXITORQ multiple disc spring set electric clutches are proven to provide long service life, and can be rebuilt without requiring any special tools. There are no slip rings, no brushes and no troublesome wiring issues that make repair difficult.CJM's multiple disc spring set clutches also feature an adjustable end plate design with few moving parts and a stationary housing.Overview - FEA Fail-Safe Electromagnetic ClutchADVANTAGESHighly repetitive, spring-set clutchUnique end-plate design allows easy wear adjustmentStationary field eliminates need for brushes and ringsHighest torque in the smallest space within the industryCompletely assembled, ready to installNo levers, cams or highly stressed partsOPERATIONTorque range 12 lb. ft. - 750 lb. ft.Positive engagement disengagement possible at any speedExclusive MAXITORQ long-life floating discs pack for low heat, low neutral drag and consistent releaseRuns in both rotational directions, wet or drySpring applied, electrically releasedCUSTOMIZATIONHigher torque availableVariety of electronic controls available to provide slower or faster actuation and release, and controlled acceleration and decelerationCustom designs and alterations availableADDITIONAL INFORMATIONFEA Clutch Specification SheetUpload a CAD for a custom electromagnetic clutch design.OTHER CJM ELECTRIC CLUTCHESElectric Jaw Clutch (JEB)Multiple Disc Electric Clutch (EMA)Multiple Disc Pulley Clutch (EPC)Zero Backlash Electric Clutch (JEM)

MAXITORQ Zero Backlash Jaw Electrical Clutches are designed to optimize size and space in your application. They are ideally suited for positioning, holding and indexing as well as for situations that require the unit to maintaining positive registration between an input and output shaft.CJM jaw clutches are bi-directional, and operation is not dependent on rotation. Pins are available with these electrical clutches to permit single position engagement, making it ideal for printing, labeling and other special applications which require exact positioning.Our experienced engineers can modify our standard electrical clutches for your needs.We can also custom design a new product to meet your specific requirements. Our engineering department is just a call away, and we work with you to product a component to meet your exact application.Features of the JEM Zero Backlash Electrical ClutchMAXITORQ Electric Jaw Clutches offer an array of operational features, making them an idea solution for complex operations. When disengaged, these electrical clutches do not transmit torque, allowing for a drag-free neutral position. The clutch's precision positional accuracy is extremely exact - .001 degrees for loads up to 10% rated torque. With bi-directional operation that supports both wet and dry applications, and a wide range of available torque, JEM Zero Backlash Electric Jaw Clutches meet a variety of applications.JEM electrical clutches are available with either 24 or 100 volt DC coils as standard equipment, although other voltages are available to meet your order specifications. Carlyle Johnson stocks coils with voltages ranging 6 to 240 volts DC.Overview - JEM Electrical ClutchesADVANTAGESContinuous rotor connection provides zero backlash*Exclusive "Power Pack" control ensures quick-acting engagement and releaseHighest torque in smallest spaceProlonged engagement momentary disengagementHardened jaws have teeth of high-carbon alloy steel for positive tooth driveFurnished completely assembled and ready to install on shaftOPERATIONTorque Range 50 lb. ft. - 5, 000 lb. ft.Position accuracy .001 for loads up to 10% rated torqueBi-directional operationDrag-free neutral, no torque transmitted in the disengaged modeEngaged fully by induced magnetic fluxOperates in wet or dry applicationsCUSTOMIZATIONFull range of tooth configurations for your indexing needsAvailable as single or multiple position registration for timed applicationsAvailable as spring setelectrically released for positioning and holdingAvailable in spring or electric actuationCustom designs and alterations available

Multiple Disc Pulley Clutch (EPC)EPC Pulley ClutchCarlyle Johnson's MAXITORQ multiple disc electric pulley clutches - also known as sheave clutches - incorporate a standard electromagnetic multiple disc design with an oil shear principle to enhance service life.Oil is squeezed from between the friction discs as the pulley clutch is engaged, and the shearing oil transmits the engagement torque. This process significantly reduces heat along the surface of the friction disc. The heated oil is then forced to the outside of the housing for greater heat dissipation.EPC pulley clutches are often mounted on devices where the unit needs to be routinely disengaged from the main power source.CJM is able to modify our standard EPC pulley clutches to meet your specific needs - rely on our experience to modify our existing production line or to build a custom pulley clutch solution.Features of EPC Pulley Clutch UnitsThe EPC multiple disc electric pulley clutch is suitable for harsh applications, providing long life span due to its unique oil shear multiple disc design, with life expectancies greater than ten times that of single plate, dry clutches.With a fully sealed, this pulley clutch operates in a bath of type A automatic transmission fluid, which helps to protect the component from damage from environmental conditions and wash-downs.Designed to mount in minutes, EPC pulley clutches are proven dependable, largely due to a design that incorporates long-wearing self-adjusting multiple disc units, creating a pulley clutch that "really works" under tough conditions.Overview - EPC Pulley ClutchesADVANTAGESSuitable for harsh environmentsFull-enclosed durable housing for easy outside wash downLong-lasting lift expectancy greater than 10X single-plate, dry clutchesEasy InstallationsDependable disc design excels in demanding conditionsOPERATIONTorque Range 15 lb. ft. - 300 lb. ft.Std. operating voltages 6 to 240 VDCSelf-adjusting multiple disc unitsMounts to a motor, pump or jackCUSTOMIZATIONStandard pulleys availableSeveral exterior finishes availableCustom designs and alterations availableTYPICAL APPLICATIONSGasoline enginesPumpsGeneratorsConveyorsGear boxesADDITIONAL INFORMATIONEPC Clutch Specification SheetUpload a CAD for a custom pulley clutch design.OTHER CJM ELECTRIC CLUTCHESElectric Jaw Clutch (JEB)Fail-Safe Set Electromagnetic Clutch (FEA)Multiple Disc Electric Clutch (EMA)Zero Backlash Electric Clutch (JEM)

Maxitorq multiple disc electric clutches deliver 3 to 6 times the torque of single disc electric clutches of the same package size. With superior performance and excellent reliability, the maxitorq multiple disc electric clutch design is simple and rugged, ideally suited for critical applications.Carlyle johnson multiple disc electric clutches provide high reliability for mission-critical military applications, including in the u.s. Army's new fighting vehicles, winch mechanisms aboard rescue helicopters, cooling pump drives, and aircraft deicing equipment. They are also utilized in products that service the medical, machine tool and food packaging machinery.As with all cjm parts, our experienced engineers can modify our standard electric clutches to meet you needs, or we can design a new product to meet your exact requirements.Features of ema electric clutchescarlyle johnson's multiple disc electric clutches feature our "through-the-disc" magnetic flux path, which provides maximum torque transfer, automatic wear compensation and consistent performance throughout the life of the clutch. These units can run dry or in oil, for additional heat dissipation and extended disc life.Time-tested and ruggedly-built, cjm electric clutches utilize highly efficient magnetic flux circuits. These clutches provide fully self-adjusting operation, up to the point of replacement of friction discs, after long service. As with all maxitorq electric clutches, disc replacement can be done easily and without special tools.The unit's coil housing, supported on dual ball bearings, is stationary and is held from rotating by electrical conduit or fixed member engaging the threaded fitting. There are also no slip rings or brushes. Since the clutch is a complete, compact and self-contained unit, it is ideally suited to many "built-in" installations.Overview - ema electric clutchesadvantageshighest torque in the smallest spaceexclusive maxitorq floating disc pacs for lowest drag, consistent releasestationary field eliminates brushes & ringscomputer designed magnetic flux circuitscomplete, compact, self-contained unitoperationthrough-the-disc magnetic flux pathself adjusting for wearpositive engagement / disengagement possible at any speedoperate in oil or dry applicationscustomizationavailable with custom designed magnetic flux applicationsvarious electric controls are available for faster actuation and release, and controlled acceleration and decelerationhigher torques availablecustom designs and alterations availableadditional informationema clutch specification sheetupload a cad for a custom electric clutch design.Other cjm electric clutcheselectric jaw clutch (jeb)fail-safe set electromagnetic clutch (fea)multiple disc pulley clutch (epc)zero backlash electric clutch (jem)