Precision Cutting Service, Inc.

ocated Savannah, Georgia, our team at Precision Cutting Service, Inc., has been providing high-quality precision fabricated parts and components since 1994. Not only do we field a myriad of cutting services, but we are also a full-time service shop that provides design and engineering consultations. We pride ourselves on quality work, cost-effective solutions, and superior customer service. Our work with waterjet technology allows us to provide extensive hole cutting capabilities for a vast array of materials, shapes, and sizes. A local Savannah, Georgia customer specializing in bridge construction requested customized hole drilling in varying locations on urethane discs. These discs are used to isolate vibration and noise for bridge building applications. The project required through holes to be cut in different locations in 6" thick urethane. Each disc was 12" in diameter and required hole tolerances at ± .030", which we completed using our Flow IFB Waterjet equipment – a capability that is typically out of our normal cutting range. In addition, our team had to create a jig for every single disc as each hole was cut on an angle. Our team met the challenge and was able to produce 300 discs in less than 90 days. After testing, the customer concluded that the discs were doing the job well by successfully isolating vibration and reducing noise. Using our over 30 years of expertise, we were capable of working beyond our high-tech equipment’s standard capabilities. Our team has served multiple industries requiring different precision cutting and fabrication projects. We have worked with a vast range of materials that includes plastics, wood, stone, and metal. Our team offers additional value-added services including 24-hour emergency service, same day quotation, no tooling costs, design assistance, and prototype to production capabilities. All of our projects are performed with expertise, customer service, and efficiency in mind.

Our team has served various customers over the years involving challenging approaches to waterjet cutting. That’s why Precision Cutting Service maintains state-of-the-art customized cutting equipment that will meet any design challenge. We are also a full-service shop with our own design and engineering resources, capable of working outside the box in order to get the job done with accuracy and efficiency. We also continue to provide extensive support and services for architectural, construction, and artistic applications. One of our customers working on the new Westside High School in Augusta, Georgia required vinyl composite flooring for 29 classrooms. Each vinyl composite tile measures 36" x 36" in size and required a tolerance of ± .020". The project was to be completed in less than 8 weeks. Using our Flow A-Series Waterjet machine, we were able to cut inlays into various flooring substrates for construction, home décor, and graphic arts applications. The large quantity of tiling required to fill 29 new classrooms may seem daunting; however, our team was able to improvise by laying out and tagging each individual section of tile – reproducing entire classroom floors within our facility. This helped our team create a visual reference of each tile along with matching inlays and patterning. As a result, we were able to produce each tile to the customer’s specifications quickly and accurately. Our customer was extremely pleased with the results. From design to production, the tiles were both precise as well as aesthetically pleasing. They continue to use us for additional projects and are continuously impressed by the overall quality and planning of our work. Using a vast range of cutting technologies, along with support for multiple material options, enables us to deal with any design or production challenge.

At Precision Cutting Service, we understand the need for design flexibility and cost savings. Since 1994, we’ve been supplying precision fabricated parts and gaskets to various industries that include machinery & equipment, instruments & controls, and hydraulics & pneumatics. Our commitment to quality and use of state-of-the-art waterjet cutting equipment allows us to serve the needs of both large corporations and small businesses. A customer from Milwaukee, Wisconsin who supplies rubber parts to the railroad industry requested production of cable cleats. These parts have a dimension of 4" x 1" x 1 ½" and required a tolerance of ± .005". The job was to be done on a recurring basis, producing 100 pieces per month and made from 60 durometer neoprene. Our team used our customized Flow A-Series Waterjet unit to cut 1 ½" sections from a 48" x 108" slab with 1 ½" thickness. To perform this task, we also had to create a customized jig to meet the customer’s specifications. These were to be made with extremely tight tolerances. These parts are typically molded, but no cost of mold production was necessary because our waterjet technology could cut the part to exact customer specifications. This also allowed our team to work with the customer and maintain flexibility in the design process without incurring the costs of changing mold design. Since we can easily CNC program new design changes to the cable cleat, the customer was able to achieve greater design flexibility and significant long-term savings. As a result, our team now performs large volume work for our customer. Using waterjet cutting, they could completely eliminate mold considerations and allow us to produce cable cleats in large volumes. Our work with the customer continues and we are now able to accommodate any last minute design changes or production increases in the future. Using our expertise and out of the box thinking, we established a long-term partnership with this customer by offering reliable service and cost-effective solutions.

Since 1994, our team at Precision Cutting Service has produced high quality cutting solutions for a vast array of organizations; from Fortune 100 corporations to independent small businesses. Our reputation for fast turnaround times combined with our own state-of-the-art waterjet cutting technology makes us a leader in providing quality cutting services for a wide range of industries. Our customer in North Georgia required less than 1 week turnaround time and delivery for specialized molds which are pressed into rubber or carpet used in matting. The parts were to be made from ¼" thick 6061 T6 Aluminum and the dimensions varied in size from 2′ x 3′ to 5′ x 12′; including a required tolerance of ± .015". Using our CNC controlled Flow IFB Waterjet equipment; we’re able to precision cut a wide range of materials into complex shapes with accuracies as close as +- .005". In order to meet our customer’s requirements, our team worked around the clock. Each mold required 15-20 hours of work and involved extensive operator intervention, hours of CAD programming, and analysis to ensure the work met our customer’s specifications. The project was successfully delivered on time and to the requested standards, fulfilling our customer’s expectations. As a result, we’ve produced over 1000 plates for our customer over a 5 year period. We provide cutting services to industries including architectural, construction, HVAC, marine, medical, telecommunications, and textile. We are capable of cutting a myriad of materials made from wood, plastic, stone, or metal. With sales in both the US and Canada, our team provides 24-hour emergency services, no tooling costs, and engineering assistance. From prototype to production, we can support your business with efficiency, quality, and budget in mind.

Our team at Precision Cutting Service leads the way in cutting solutions for complex shapes and materials for large companies or small businesses. We provide fast emergency service, no tooling costs and CAD design for our customers. We are also committed to superior edge quality in our work; using state-of-the-art waterjet cutting solutions. With this process, materials maintain their surface integrity and are free from crushing, burning, chipping, and other material distortions. After purchasing a quantity of small pipe pieces from one of our customers, we made them aware of our ability to precisely split and drill pipe using waterjet cutting. The Savannah, Georgia customer immediately recognized the value in what we were doing; realizing that our cutting solutions could solve a problem they had recently encountered. Our team was contracted to split 500 units of 8" x 120" wastewatersewage pipe with a tolerance of + 0.010". The 304 stainless steel pipe had a wall thickness of 18" and outer diameter of 8". Using our CNC based Flow IFB Waterjet equipment; we were able to think outside the box in our approach to the project. We implemented our innovative splitting techniques via waterjet cutting to successfully complete 500 units of pipe and delivered it to the customer in less than 1 week. Our large cutting bed of 6′ x 12′ allows for production of large parts – and gave us the ability to handle large volumes of bulky pipe for the customer with fast turnaround time and an emphasis on precision. Our customer was extremely pleased with the results and has since brought additional projects to us. Our waterjet cutting solutions offer superior edge quality and can support a variety of cutting, splitting, or drilling operations. Since 1994, our team has provided waterjet cutting solutions for multiple industries including automotive, construction, electrical, glass, hydraulics, medical, recreational, and more. We pride ourselves on our ability to handle challenging products using a versatile mix of expertise, state-of-the-art equipment, and quality control standards.

Since 1994, our team at Precision Cutting Service has provided various cutting solutions and fabrication services to numerous industries – regardless of project complexity. We provide custom fabrication services that include cutting, drilling, tapping, welding, CAD design, assembly and inspection. A local Mica processing customer located in Port Wentworth, Georgia was due to replace the concrete barrier surrounding their process reactor. The barrier originally prevented chemical attack and repelled overspray during operation. Searching for a reliable alternative, our customer requested us on-site to measure the circumference and diameter of holes located around the floor of the reactor. These calculations were required for our CADCAM operator’s design work. Our team concluded that the design would be made from ¼" UHMW plastic, 1" UHMW plastic, and ¼" EPDM rubber. Both materials required the use of our in-house abrasive and straight waterjet cutting equipment as well as our drill motor. The waterjet equipment fabricated the plastic and rubber; cutting dovetail sections that would allow the customer to position the barrier and splashguard in place without additional measurements. A drill motor was necessary to fasten the assembly with screws. As a result, we were essentially producing a large interlocking gasket that would go around the perimeter of the reactor for enhanced protection. The original reactor barrier was made from concrete; however there is an extensive selection of materials just as capable of doing the job. In this case, UHMW plastic and EPDM rubber was an ideal replacement for concrete. In less than 1 week, we’re able to produce and install the barrier. It fit perfectly and no additional modifications to the reactor were necessary. For each barrier produced, we saved the customer over $500 in manufacturing when compared to using a concrete design. As a result, our customer has committed to designing and fabricating five additional barriers over the next year.