These magnets are based mainly on iron (Fe), aluminum (Al), nickel (Ni) and cobalt (Co). The magnets are fragile and not ductile. Therefore, after the raw metal is melted at high temperature and turned into an alloy, it is cast into a casting mold. These magnets are therefore also known as cast magnets.Al-Ni-Co magnets achieve high Br values and high temperature stability, readily cause low-temperature demagnetization and thermal demagnetization, achieve high mechanical strength, and offer other advantages. However, these magnets have low magnetic coercive force (Hcj) and readily undergo demagnetization due to an external magnetic field, are unsuited for thin products, and placed under other constraints. In the design process, it is therefore important to select a method of magnetization that allows for sufficient shape and magnetic characteristics, and a method of assembly in which consideration is given to demagnetization.Alnico magnets can be manufactured in one of two ways. The most common method is by casting, but there are times when sintering is also suitable in production. Aluminum, Cobalt, Nickel, Copper and Iron are the components that make up this alloy. Due to its brittle nature, Alnico magnets are not really suitable for structural use. Despite this, its still a very hard substance, so drilling and machining it can be a challenge.Regardless of the method of production (casting or sintering), it can be used for various applications in its off the shelf state. However, a smoother surface can be created by precision grinding, which will increase its tolerance and usefulness still further, but as you might expect, this is more expensive.Due to the nature of production (if casting, sand molds need to be made and if sintering, the process will need die presses), ordering a small amount of the magnets is usually cost prohibitive. It can be done, but is likely to feature increased charges or at the very least a minimum quantity order requirement.There are various grades of Alnico available at United Magnets, although the main standard grade is Alnico 5. The different production methods will also present slightly different finishes to the magnet structure, for example, if they have been cast, there will be tiny air holes present, whereas those produced by sintering will not have these holes. They also sometimes have a protective coating added. This is generally considered unnecessary because the corrosion resistance is already very high. If not for protection, there will sometimes be a coating added to simply make it look nicer. The Alnico Red Magnet range is, as the name suggests, after a red coating has been added to the product.