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Thermoplastics

Thermoplastics are polymers that can be reshaped through heating processes. They differ from thermoset polymers, which form chemical bonds and cannot be reshaped once cured and cooled.

MRPCs experienced team provides thermoplastic molding for medical devices and foodservice products that comply with FDA and NSF standards. In our certified clean room environments, we often use high-temperature thermoplastic materials which we then over-mold for two-material applications. MRPC uses a wide variety of engineered thermoplastic resins such as:

Nylon
ULTEM (PEI)
PEEK
PPSU
PA
PC
PCABS
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Silicone

For decades, MRPC has developed expertise in engineering and producing silicone components. Useful for heat resistance and rubber-like qualities, silicones are used in sealants, lubricants, adhesives and other components of long-term implantable medical devices and many other products.

MRPC processes silicone materials and components in well-equipped, certified clean room environments. Silicone materials can range from HCR silicone (high-consistency silicone rubber) to LSR (liquid silicone rubber). For small to micro-molded products, we use high-precision silicone molding equipment to make parts weighing less than one gram. We also extrude silicone to produce medical tubing and profiles.
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Micro-Molding PEEK Services

MRPC specializes in small- to micro-sized part molding for the medical device industry. These silicone and thermoplastic components, including those made with LSR, PEEK and combined materials, are used in products ranging from implantable neuromodulation devices to hearing aid products and ophthalmic devices.

Utilizing our small precision presses, MRPC can quickly and accurately produce medical micro-molded components that are smaller and have superior intricate detail to those produced by conventional molding methods. We make repeatable micro-molded parts weighing .04g to 25g.

MRPC has a unique combination of a highly experienced engineering team, ongoing investment in specialized equipment and facilities, and strong relationships with industry-leading tool makers. These capabilities help us excel in producing small- to micro-sized implantable medical components for our customers.

We produce components using these materials:

Liquid silicone rubber (LSR) materials
Two-material combinations
Implantable thermoplastic materials including PEEK, PSU and PPSU
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Silicone Extrusions

MRPC can extrude a wide range of products for healthcare applications. We process many types of restricted and unrestricted silicones into thin-wall, tight-tolerance IDOD tubing and profiles. We can also extrude complex shapes and multilumen tubing, as well as incorporate wire or radiopaque materials into the tubing. We can also overmold the tubing to create a robust junction and unique product.

Our silicone extrusion capabilities include:

IDOD tubing up to .75" diameter
Multilumen
Thin wall
Microlumen
Overjacket core materials
Solid profiles
Laser skiving
Peristaltic pump tubing
Drain tubing
Vessel loops
Gasketing
Custom gasketing
Overmolded tube junctions
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Two-Material Molding Services

MRPC has developed unique processes for two-material molding of liquid silicone rubber (LSR) materials onto metal, LSR materials onto plastic, custom rubber materials onto metal, custom rubber and silicone materials onto PEEK, thermoplastic elastomers (TPEs) onto rigid plastics and TPEs onto metal. Our two-material molding processes ensure product integrity, reliability and safety, while improving the form, fit and function of your final product.

MRPC can chemically or mechanically bond two materials together. Chemical bonds are achieved by applying medical grade primers andor surface treatment processes with rigid substrate components. Chemical bonding ensures the highest product reliability and quality of two-material components. With specialized expertise in two-material bonding, MRPC can also suggest improvements for part design to meet your products functional needs.

Substrate components for combining rigid and elastomeric materials:

Silicone onto metal
Silicone onto plastic (including PEEK)
Silicone onto metal injection molding (MIM)
Rubber onto metal
Rubber onto plastic
Elastomers onto fabric (Kevlar and others)
Thermoplastic elastomers (TPEs) onto metal
Thermoplastic elastomers (TPEs) onto rigid plastics
Rigid thermoplastic onto other substrates (such as fabricated metal or circuit board)
Two Material Molding Two Material Molding Two Material Molding
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Micro-Molding LSR Services

MRPC specializes in small- to micro-sized part molding for the medical device industry. These silicone and thermoplastic components, including those made with LSR, PEEK and combined materials, are used in products ranging from implantable neuromodulation devices to hearing aid products and ophthalmic devices.

Utilizing our small precision presses, MRPC can quickly and accurately produce medical micro-molded components that are smaller and have superior intricate detail to those produced by conventional molding methods. We make repeatable micro-molded parts weighing .04g to 25g.

MRPC has a unique combination of a highly experienced engineering team, ongoing investment in specialized equipment and facilities, and strong relationships with industry-leading tool makers. These capabilities help us excel in producing small- to micro-sized implantable medical components for our customers.

We produce components using these materials:

Liquid silicone rubber (LSR) materials
Two-material combinations
Implantable thermoplastic materials including PEEK, PSU and PPSU
View Complete Details
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  • (Johnson Precision, Inc)
  • Amherst, NH 03031 map, United States
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